• Title/Summary/Keyword: Reaction conditions optimization

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Production of Reactive Diluent for Epoxy Resin with High Chemical Resistance from Natural Oil : Optimization Using CCD-RSM (천연오일로부터 내화학성이 향상된 에폭시계 수지용 반응성 희석제의 제조 : CCD-RSM을 이용한 최적화)

  • Yoo, Bong-Ho;Jang, Hyun Sik;Lee, Seung Bum
    • Applied Chemistry for Engineering
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    • v.31 no.2
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    • pp.147-152
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    • 2020
  • In this study, we dedicated to optimize the process for a reactive diluent for epoxy resin of improved chemical resistance by using cardanol, a component of natural oil of cashew nut shell liquid (CNSL). The central composite design (CCD) model of response surface methodology (RSM) was used for the optimization. The quantitative factors for CCD-RSM were the cardanol/ECH mole ratio, reaction time, and reaction temperature. The yield, epoxy equivalent, and viscosity were selected as response values. Basic experiments were performed to design the reaction surface analysis. The ranges of quantitative factors were determined as 2~4, 4~8 h, and 100~140 ℃ for the cardanol/ECH reaction mole ratio, reaction time, and reaction temperature, respectively. From the result of CCD-RSM, the optimum conditions were determined as 3.33, 6.18 h, and 120 ℃ for the cardanol/ECH reaction mole ratio, reaction time, and reaction temperature, respectively. At these conditions, the yield, epoxy equivalence, and viscosity were estimated as 100%, 429.89 g/eq., and 41.65 cP, respectively. In addition, the experimental results show that the error rate was less than 0.3%, demonstrating the validity of optimization.

Optimization of Biphenyl Chloromethylation Process

  • Pak, V.V.;Karimov, R.K.;Shakhidoyatov, Kh.M.;Soh, Deawha
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.707-710
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    • 2000
  • Optimization of the biphenyl chloromethylation process with para-formaldehyde has been investigated in the presence of ZnCl$_2$with HCI gas by the Box-Wilson method of mathematical planning of experiment. The 4,4'- (dichloromethyl)-biphenyl yield dependence on the biphenyl para-formaldehyde ratio, temperature and reaction duration has been studied. A mathematical model of the process has been developed and optimal conditions for the biphenyl chloromethylation procedure has been determined.

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OPTIMIZATION OF BIPHENILE CHLOROMETHYLATION PROCESS

  • Pak, V.V.;Karimov, R.K.;Shakhidoyatov, Kh.M.;Soh, Deawha
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2004.05a
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    • pp.77-79
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    • 2004
  • Optimization of the biphenile chloromethylation process with paraphormaldegide has been done in the presence of ZnCl$_2$ with HCI gas by the Box-Wilson method of mathematical planning of experiment. The 4, 4'-( dichloromethyl)-biphenile yield dependence on the biphenile - paraphormaldegide ratio, temperature and reaction duration has been studied. A mathematical model of the process has been developed and optimal conditions for the biphenile chloromethylation procedure has been determined

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Process Optimization of Biphenile Chloromethylation

  • Pak, V.V.;Karimov, R.K.;Shakhidoyatov, Kh.M.;Soh, D.W.
    • Journal of the Speleological Society of Korea
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    • no.73
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    • pp.1-8
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    • 2006
  • Optimization of the biphenile chloromethylation process with paraphormaldegide has been done in the presence of $ZnCl_2$ with HCl gas by the Box-Wilson method of mathematical planning of experiment. The 4,4'-(dichloromethyl)-biphenile yield dependence on the piphenile -paraphormaldegide ratio, temperature and reaction duration has been studied. A mathematical model of the process has been developed and optimal conditions for the biphenile chloromethylation procedure has been determined.

Taguchi's Robust Design Method for Optimization of Lysophosphatidic Acid Production in an Open Reactor System

  • Han, Jeong-Jun;Rhee, Joon-Shick
    • Journal of Microbiology and Biotechnology
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    • v.8 no.1
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    • pp.81-88
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    • 1998
  • The determination of appropriate parameters and parameter conditions is very important for the optimization of production of target materials. Taguchi's method has been used widely as the basis for development trials and optimization during industrial process design. Reaction variables which influence product yield are easily determined and their effects are revealed by just a few reactions, negating the need for extensive experimental investigation. There are usually some factors that are responsible for variations in process characteristics, so called noise factors. Controlling noise factors is very costly and difficult or impossible. Taguchi's experimental design method was examined to determine the control factor's level that is less sensitive to the changes in environmental conditions and other noise factors without control of noise factors. In this study, optimization of lipase-catalyzed production of lysophosphatidic acid (LPA) which has various physiological functions was performed by Taguchi's method. We obtained LPA yields ($66.5\%$) with low variance (5.32) at 400 RPM, molar ratio of 40 : 3 (mol) (fatty acid: G-3-P), 48 h, and $50^{\circ}C$. Thus, bioactive LPA with a desired fatty acid moiety could be produced with high yields and low variance despite various environmental noise factors.

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Parameter and Tolerance Designs of the Chemical Reaction Process (화학반응 공정에서의 공정조건 및 허용차설계)

  • 안종석;윤원영
    • Journal of Korean Society for Quality Management
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    • v.30 no.1
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    • pp.97-117
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    • 2002
  • We apply Taguchi method to the process optimization problem of chemical reaction process, and some case studies are done to find out the way for cost reduction and quality improvement The parameter and tolerance designs of Taguchi mettled are done with operation data of a chemical process and we propose a procedure how to use and analyze the operation data to find the optimal process conditions and tolerance limits. In order to use the continuous values in experiment conditions, it is suggested how to determine the interval of each level by discrete values and to treat any missing values caused from discrete 4 levels.

Optimization fluidization characteristics conditions of nickel oxide for hydrogen reduction by fluidized bed reactor

  • Lee, Jae-Rang;Hasolli, Naim;Jeon, Seong-Min;Lee, Kang-San;Kim, Kwang-Deuk;Kim, Yong-Ha;Lee, Kwan-Young;Park, Young-Ok
    • Korean Journal of Chemical Engineering
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    • v.35 no.11
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    • pp.2321-2326
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    • 2018
  • We evaluated the optimal conditions for fluidization of nickel oxide (NiO) and its reduction into high-purity Ni during hydrogen reduction in a laboratory-scale fluidized bed reactor. A comparative study was performed through structural shape analysis using scanning electron microscopy (SEM); variance in pressure drop, minimum fluidization velocity, terminal velocity, reduction rate, and mass loss were assessed at temperatures ranging from 400 to $600^{\circ}C$ and at 20, 40, and 60 min in reaction time. We estimated the sample weight with most active fluidization to be 200 g based on the bed diameter of the fluidized bed reactor and height of the stocked material. The optimal conditions for NiO hydrogen reduction were found to be height of sample H to the internal fluidized bed reactor diameter D was H/D=1, reaction temperature of $550^{\circ}C$, reaction time of 60 min, superficial gas velocity of 0.011 m/s, and pressure drop of 77 Pa during fluidization. We determined the best operating conditions for the NiO hydrogen reduction process based on these findings.

Determination of optimum cyclic scheduling of PSR processes (PSR 공정의 최적 Cyclic Scheduling 결정)

  • Hwang, Deok-Jae;Moon, Il
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.808-811
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    • 1996
  • A mathematical model was developed for the simulation of a Pressure Swing Adsorption process with dehydrogenation reaction. The minimum number of beds and optimum operating sequence were determined using MINLP under the given operating conditions. Based on these results, we estimated the minimum annual cost.

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Optimization of Refolding Conditions for the Aklavinone 11-Hydroxylase of Streptomyces peucetius Overexpressed in Escherichia coli. (대장균에서 대량 발현된 Streptomyces peucetius유래 Aklavinone 11-Hydroxylase효소의 최적 가용화 조건)

  • 민우근;홍영수;최용경;이정준;홍순광
    • Microbiology and Biotechnology Letters
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    • v.26 no.4
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    • pp.365-368
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    • 1998
  • The aklavinone 11-hydroxylase which was overexpressed using T7 promoter in E. coli could be detected in SDS-PAGE only in insoluble precipitate without any detectable enzyme activity. The insoluble enzyme was solubilized in 6M guanidine$.$HCl solution and their refolding ability was tested under various conditions. When the enzymatic activity was checked by the bioconversion experiment, stepwise dialysis against 6M, 3M, 1M guanidine$.$HCl and finally 100 mM potassium phosphate buffer of the solubilized protein gave the best bioconversion efficiency. The aklavinone 11-hydroxylase showed its enzymatic activity in the reaction buffer containing NADPH with vigorous shaking. The enzymatic activity was lost during partial purification and regained by the addition of crude extract of S. lividans in the reaction mixture. This effect was confirmed to due to some low-molecular weight component(s) in the crude extract, because the addition of dialyzed crude extract could not recover the enzymatic activity.

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A simulation study on synthesis gas process optimization for GTL (Gas-to-Liquid) pilot plant (GTL 합성유 제조용 파일럿 플랜트 최적 운전 변수 도출을 위한 합성가스 공정 시뮬레이션 연구)

  • Kim, Yong Heon;Bae, Ji Han;Park, Myoung Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.74.2-74.2
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    • 2011
  • A simulation study on synthesis gas process in GTL process was carried out in order to find optimum operation conditions for GTL (gas-to-liquid) pilot plant design. Optimum operating conditions for synthesis gas process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. The effect of temperature and pressure on synthesis gas process $H_2$/CO ratio were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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