• Title/Summary/Keyword: Reaction ball milling

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Densification and Microstructure of Ultrafine-sized AlN Powder Prepared by a High Energy Ball Milling Process (고에너지 볼밀링 방법에 의해 얻어진 초미립 AlN 분말의 치밀화 및 미세구조)

  • Park, Hae-Ryong;Kim, Young-Do;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.25-31
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    • 2012
  • In this study, a high energy ball milling process was employed in order to improve the densification of direct nitrided AlN powder. The densification behavior and the sintered microstructure of the milled AlN powder were investigated. Mixture of AlN powder doped with 5 wt.% $Y_2O_3$ as a sintering additive was pulverized and dispersed up to 50 min in a bead mill with very small $ZrO_2$ beads. Ultrafine AlN powder with a particle size of 600 nm and a specific surface area of 9.54 $m^2/g$ was prepared after milling for 50 min. The milled powders were pressureless-sintered at $1700^{\circ}C-1800^{\circ}C$ for 4 h under $N_2$ atmosphere. This powder showed excellent sinterability leading to full densification after sintering at $1700^{\circ}C$ for 4 h. However, the sintered microstructure revealed that the fraction of yitttium aluminate increased with milling time and sintering temperature and the newly-secondary phase of ZrN was observed due to the reaction of AlN with the $ZrO_2$ impurity.

A Study on the Characteristics of Amorphous TiAl by P/M Processing

  • Han, Chang-Suk;Jeon, Seung-Jin
    • Journal of the Korean Society for Heat Treatment
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    • v.29 no.2
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    • pp.51-55
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    • 2016
  • The P/M processing of titanium aluminide using amorphous TiAl is developed by which it is possible to overcome inherent fabricability problems and to obtain a fine microstructure. A high quality amorphous TiAl powder produced by reaction ball milling shows clear glass transition far below a temperature at the onset of crystallization in differential scanning calorimetry above a heating rate of 0.05 K/s. We obtained a fully dense compact of amorphous TiAl powders, encapsulated in a vacuumed can, via viscous flow by hot isostatic pressing (HIP). Isothermally annealing of HIP'ed amorphous compact under a pressure of 196 MPa shows a progressive growth of ${\gamma}-TiAl$ phase with ${\alpha}2$ ($Ti_3Al$), which is characterized by increasing sharpness of X-ray peaks with temperature. Fully dense HIP'ed compact of titanium aluminide TiAl shows a high hardness of 505 Hv, suggesting strengthening mechanisms by sub-micron sized grain of ${\gamma}-TiAl$ and particle-dispersion by second phase constituent, ${\alpha}2$.

The Effect of Wet Milling on Transparency of Transparent Dielectric in PDP

  • Han, Sun-Mi;Park, Ji-Su;Hwang, Jong-Hee;Lim, Tae-Young;Kim, Kwang-Jin;Masaki, Takaki
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.558-560
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    • 2004
  • We report the effect of wet ball milling conditions on the transparency of glass frit. Generally, the particle size of glass frit decreased as the milling time increased. And the transparency of glass frit changed with the particle size variation. The transparency of glass frit A increased as the milling time increased. But, the transparency of glass frit B, containing high $B_2O_3$ decreased as the particle size decreased. It seems to be the result of chemical reaction with water and glass frit.

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Effect of Degrees of Powder Mixing on the Synthesis of $Ti_3Si$ and $TiSi_2$ by Mechanical Alloying (기계적 합금화시 $Ti_3Si$$TiSi_2$ 합성에 미치는 분말 혼합도의 영향)

  • 변창섭
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.103-110
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    • 1999
  • Different sizes of Si powder and milling medium materials (steel and partially stabilized zirconia (PSZ)) were used to synthesize $Ti_3Si$ and $TiSi_2$ by mechanical aollying (MA) of Ti-25.0.at.%Si and Ti-66.7at.% Si powder mixtures. the formation of each titanium silicide did not occur even after 360 min of MA of as-re-ceived Si and Ti powder mixtures due to the lack of homogeneity. $Ti_3Si$, however, was synthesized after 240 min of MA of Ti and 60 min-premilled Si powder mixture. ${\alpha}-TiSi_2$ and $TiSi_2$ were produced by jar milling of Ti and 60 min-premilled Si powder mixture for 48 hr and high -energy PSZ ball-milling in a steel vial for 360 min. The formation of each titanium silicide was characterized by a slow reaction rate as the reactants and product(s) coexisted for a certain period of time. The formation of $Ti_3Si$ and $TiSi_2$ and the reaction rates appeared to be influenced by the Si particle size, the homogeneity of the powder mixtures and the milling medium materials.

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Mechanical alloying behavior of PbTe thermoelectric materials (PbTe 열전재료의 기계적 합금화 거동)

  • O, Tae-Seong;Choe, Jae-Sik;Hyeon, Do-Bin
    • Korean Journal of Materials Research
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    • v.5 no.2
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    • pp.223-231
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    • 1995
  • Mechanical alloying behavior of the PbTe intermetallic compound, which is used for thermoelectric generation, has been investigated with milling time and ball-to-powder weight ratio. Formation of PbTe alloy was completed by mechanical alloying of the as-mixed Pb and Te powders for 2 minutes at ball-to-powder weight ratio of 2 : 1. In situ measurement of the abrupt temperature rise during the ball milling process indicated that the PbTe intermetallic compound was formed by a self-sustained reaction rather than diffusional reactions. Lattice constant of PbTe alloy fabricated by mechanical alloying, 0. 6462nm, was not varied with milling time and ball-to-powder weight ratio. This value of the lattice parameter is in excellent agreement with 0.6459nm, which was reported for PbTe powders processed by melting and grinding.

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Preparation and characterization of CoAl2O4 blue ceramic nano pigments by attrition milling (어트리션밀을 이용한 CoAl2O4 나노 무기 안료의 제조 및 특성 평가)

  • Lee, Ki-Chan;Yoon, Jong-Won;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.5
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    • pp.255-264
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    • 2013
  • Cobalt aluminate ($CoAl_2O_4$) is a highly stable pigment with excellent resistance to light, weather, etc., which has resulted in widespread use as a ceramic pigment. Due to the unique optical characteristics, $CoAl_2O_4$ is generally used as a coloring agent to decorate porcelain products, glass, paints and plastics. Here, $CoAl_2O_4$ pigments were synthesized by polymerized complex method and solid state reaction. Then $CoAl_2O_4$ pigment were grinded using the attrition milling with 1 mm size zirconia ball for 3 hours. The attrition milling process was performed at the constant speed of 800 rpm and ball to powder weight ratio (BPR) was 100 : 1. The characteristics of synthesized pigment were analyzed by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), particle size analyser (PSA) and CIE $L^*a^*b^*$. The XRD patterns of $CoAl_2O_4$ show single phase spinel structure. The particle size of $CoAl_2O_4$ measured by FE-SEM, TEM and PSA analysis was in the range of 100~200 nm. The blue color of obtained $CoAl_2O_4$ pigments could be confirmed through CIE $L^*a^*b^*$ measurement.

Fe-TiC Composite Powders Fabricated by Planetary Ball Mill Processing (유성볼밀공정으로 제조된 Fe-TiC 복합재료 분말)

  • Lee, B.H.;Ahn, K.B.;Bae, S.W.;Bae, S.W.;Khoa, H.X.;Kim, B.K.;Kim, J.S.
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.208-215
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    • 2015
  • Fe-TiC composite powders were fabricated by planetary ball mill processing. Two kinds of powder mixtures were prepared from the starting materials of (a) (Fe, TiC) powders and (b) (Fe, $TiH_2$, Carbon) powders, respectively. Milling speed (300, 500 and 700 rpm) and time (1, 2, and 3 h) were varied. For (Fe, $TiH_2$, Carbon) powders, an in situ reaction synthesis of TiC after the planetary ball mill processing was added to obtain a homogeneous distribution of ultrafine TiC particulates in Fe matrix. Powder characteristics such as particle size, size distribution, shape, and mixing homogeneity were investigated.

Electrochemical Reaction Mechanism with Variation of Pyrite (FeS2) Particle Size for Thermal Battery (열전지용 황철석(FeS2) 입자크기 변화에 따른 전기화학반응 메커니즘)

  • Park, Byeong June
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.4
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    • pp.246-252
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    • 2017
  • Pulverized $FeS_2$ (pyrite) gives different discharge test results with as-received $FeS_2$ electrodes. The as-received $FeS_2$ electrode shows three voltage plateaus during the discharge test. However, the ball-milled $FeS_2$ electrode shows two voltage plateaus. To interpret this result, the effect of $FeS_2$ particle size on electrochemical reactions is investigated by unit cell discharge tests, SEM and XRD. As a result, it is found that the transition reaction product ($Li_2+xFe+xS_2$) of $FeS_2$ explains the difference. The as-received $FeS_2$ reacts according to three reaction steps ($FeS_2{\rightarrow}Li_3Fe_2S_4{\rightarrow}Li_2+xFe_1+xS_2{\rightarrow}LiFe_2S_4$). However, ball-milled $FeS_2$ reacts without the $Li_2+xFe_1+xS_2$ stage. In this study, this result is explained by the difference in electrochemical reaction mechanism. The as-received $FeS_2$ has a larger radius than the ball-milled $FeS_2$. Therefore, the lithium ion has to diffuse into the $FeS_2$ unreacted core, and $Li_2+xFe_1+xS_2$, the transition reaction product of as-received $FeS_2$, is formed during this stage.

Effect of Mechanical Alloying on Combustion Densification of MoSi$_2$

  • Park, Hyung-Sang;Park, Jin-Seong;Ka, Mi-da;Shin, Kwang-Seon;Kim, Yong-Seong
    • Journal of Powder Materials
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    • v.5 no.4
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    • pp.312-318
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    • 1998
  • The effect of the mechanical alloying of elemental Mo and Si powders on the combustion densification behavior of MoSi$_2$ was investigated. The ignition temperature of the combustion reaction of the mechanically alloyed powder was measured to be significantly lower than that of the powder mixture prepared by the low energy ball milling process. The densification of the products after the combustion reaction under compressive pressure from the mechanically alloyed powders, however, was found to be poorer than that of the products from the ball milled powder.

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Reaction Rate with Hydrogen and Hydrogen-storage Capacity of an 80Mg+14Ni+6TaF5 Alloy Prepared by High-energy Ball Milling in Hydrogen (수소 분위기에서 고 에너지 볼 밀링으로 제조한 80Mg+14Ni+6TaF5합금의 수소와의 반응 속도와 수소 저장 용량)

  • PARK, HYE RYOUNG;SONG, MYOUNG YOUP
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.2
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    • pp.137-143
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    • 2017
  • In the present study, Ni and $TaF_5$ were chosen as additives to enhance the hydriding and dehydriding rates of Mg. A sample with a composition of 80 wt% Mg + 14 wt% Ni + 6 wt% $TaF_5$ (named $80Mg+14Ni+6TaF_5$) was prepared by high-energy ball milling in hydrogen. Its hydriding and dehydriding properties were then examined. At the fourth cycle, the activated sample absorbed 3.88 wt% H for 2.5 min, 4.74 wt% H for 5 min, and 5.75 wt% H for 60 min at 593 K under 12 bar $H_2$. $80Mg+14Ni+6TaF_5$ had an effective hydrogen-storage capacity (the quantity of hydrogen absorbed for 60 min) of about 5.8 wt%. The sample desorbed 1.42 wt% H for 5 min, 3.42 wt% H for 15 min, and 5.09 wt% H for 60 min at 593 K under 1.0 bar $H_2$. Line scanning results by EDS for $80Mg+14Ni+6TaF_5$ before and after cycling showed that the peaks of Ta and F appeared at different positions, indicating that the $TaF_5$ in $80Mg+14Ni+6TaF_5$ was decomposed.