• 한국재료학회지
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• 제14권10호
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• pp.749-753
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• 2004

In this study, we attempt to synthesize the $Sr_{3}SiO_{5}:Eu$ yellow phosphor by sol-gel technique. Based on the blue emitting diodes as primary light source, white light emitting diodes have been manufactured using the $Sr_{3}SiO_{5}:Eu$ yellow phosphor as the luminescent material. Luminescent efficiency of yellow phosphor as well as that of blue LED is very important factor to enhance the luminescent efficiency of white LED. In order to improve the luminescent efficiency, we have synthesized the $Sr_{3}SiO_{5}:Eu$ phosphor by sol-gel technique. To research optimum condition of gelation reaction, the ratio of $H_{2}O$ to TEOS was fixed as 60:1. When the drying temperature was at $100^{\circ}C$, emission intensity was better than at $70^{\circ}C$. The critical $Eu^{2+}$ concentration was estimated to be about 0.05 mol and sintering temperature at $1300^{\circ}C$ was indicated best emission intensity.

• 한국세라믹학회지
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• 제52권5호
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• pp.374-379
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• 2015

Mullite-matrix and $Al_2O_3$-matrix composites were fabricated with 30 wt% hydroxyapatite (HA) and tricalcium phosphate (TCP), respectively, as additives to give bioactivity. A diphasic gel process was employed to lower the densification temperature of the mullite matrix to $1320^{\circ}C$. A polymer complexation process was used to synthesize a TCP powder that was fully densified at $1250^{\circ}C$, for application to the matrix. For the HA/mullite composite, HA decomposed during sintering by reactions with the matrix components of $Al_2O_3$ and $SiO_2$, resulting in a mixture of $Al_2O_3$, TCP, and other minor phases with a low densification of less than 88% of the theoretical density (TD). In contrast, the TCP/$Al_2O_3$ composite was highly densified by sintering at $1350^{\circ}C$ to 96%TD with no reaction between the components. Different from the TCP monolith, the TCP/$Al_2O_3$ composite also showed a fine microstructure and intergranular fracture, both of which characteristics are advantageous for strength and fracture toughness.

• 한국재료학회지
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• 제13권9호
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• pp.572-580
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• 2003

Synthesizing behavior and microstructural evolution of $CaZrO_3$and $m-ZrO_2$in a thermal reaction process of $ZrSiO_4$-$xCaCO_3$mixtures, where x is 7 and 19, were investigated to determine the addition amount of CaO in CaO:$ZrO_2$:$SiO_2$ternary composition. CaZrO$_3$-Ca$_2$SiO$_4$precursor prepared by the mixture of $ZrSiO_4$and CaCO$_3$in aqueous suspending media was controlled to the acidic (pH=4.0) condition with HCI solution to enhance the thermal reaction. The addition amount of dispersant into the $ZrSiO_4$-$xCaCO_3$slip increased with increasing mole ratio of $CaCO_3$, which was associated with the viscosity of slip. Decarbonation reaction was activated with an increase of the addition amount of $CaCO_3$, showing different final temperatures in $ZrSiO_4$-$7CaCO_3$and $ZrSiO_4$-$19CaCO_3$mixtures as about 980 and 116$0^{\circ}C$, respectively, for finishing decarbonation reaction. The grain morphology was changed to spherical shape for all samples with an increase of sintering temperature. The grain size and phase composition of the synthesized composites depended on the mixture ratio of Zrsi04 and CacO3 powders, indicating that the main crystals were m-ZrO2 ($\leq$3 $\mu\textrm{m}$) and $CaZrO_3$ ($\leq$ 7 $\mu\textrm{m}$) in $ZrSiO_4$$>-7CaCO_3$and $ZrSiO_4$-$19CaCO_3$mixtures, respectively.

• The Korean Journal of Ceramics
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• 제2권1호
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• pp.25-32
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• 1996

Solid electroyte nasion was synthesized by the optimized solid state reaction minimizing the volume fraction of secondary $ZrO_2$ and glassy phases. To compensate for the evaporation of Na and P during heat-treatment, excess Na and P were added to the starting composition $Na_{1+x} Zr_2 Si_x P_{d-x} O_{12}$ (x=2.1). Phases pure nasicon comparable in volume fraction to the one obtaied from sol-gel process were synthesized after the reaction at $1100~1150^{\circ}C$,$ P_{O2}>=0.1-0.15 $$ZrO_2$ increased with the heat-treatment time due to the decomposition of nasicon phase and that of glassy phase increased as partial oxygen pressure decreased. The synthesized nasion showed a good electrical conductivity of $-1{\times}10^{-2}({\omega}{\cdot}cm)^{-1}$ at $350^{\circ}C$.

• 한국재료학회지
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• 제5권7호
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• pp.888-896
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• 1995

Al 금속분말을 zircon sand (ZrSiO$_4$)와 A1$_2$O$_3$혼합체에 첨가하여 반응소결시킴으로써 무수축 Mullite-ZrO$_2$, 요업체를 얻고자 하였다. 반응식, 3(Al+Al$_2$O$_3$)+2ZrSiO$_4$$\longrightarrow$3A1$_2$O$_3$ .2SiO$_2$+2ZrO$_2$에 의하여 ZrO$_2$-강화 Mullite 요업체를 제조하였다. Al 분말은 A1$_2$O$_3$에 대해 0-30 무게 퍼센트까지 대체하였다. 평량한 분말을 볼밀하여 혼합 분쇄한 후, 정수압 성형하여 시편을 제조하고, 온도범위 1450-1$600^{\circ}C$에서 3시간 반응소결시켰다. Al의 충분한 산화를 위해, 한편으로는 125$0^{\circ}C$에서 5시간동안 열처리를 거친후 소성온도로 올리기도 했다. Al을 첨가함으로서 반응은 촉진되었으며, 소성수축도 산화한 Al의 부피팽창에 의해 상쇄되어, 무수축요업체 제조의 가능성을 보였다. 박편모양을 한 비교적 큰 Al분말이 잘 분쇄되지 않음으로 해서, Al이 자리했던 곳에 큰 기공을 남겼다.

• 한국세라믹학회지
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• 제52권6호
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• pp.423-428
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• 2015

The machinability of materials is an important factor in engineering applications. Many ceramic components that have complex shapes require machining, typically using diamond tools, which leads to high production cost. Machinable ceramics containing h-BN have recently been developed, but these materials are very expensive because of high cost of raw materials and machining. Therefore the development of low-cost machinable ceramics is desirable. In this study, mullite-$ZrO_2$ ceramics were prepared additions of $Al_2TiO_5$. $ZrSiO_4$, $Al_2O_3$, and $Al_2TiO_5$ powders mixed at various molar ratios with sintering at 1400, 1500, and $1600^{\circ}C$ for 1 hr. Phase formation and microstructure of the sintered ceramics were observed by XRD and SEM, respectively. The machinability of each specimen was tested using the micro-hole machining method. The machinability results show that the ceramics sintered at temperatures over $1500^{\circ}C$ can be used as good low-cost machinable mullite-$ZrO_2-Al_2TiO_5$ ceramics.

• 대한전기학회논문지:전기물성ㆍ응용부문C
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• 제49권9호
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• pp.510-515
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• 2000

The mechanical and electrical properties of the hot-pressed and annealed $\beta-SiC-TiB_2$ electroconductive ceramic composites were investigated as a function of the liquid forming additives of Al_2O_3+Y_2O_34. The result of phase analysis of composites by XRD revealed $\alpha-SIC(6H)\;TiB_2,\; and YAG(Al5Y3O12) crystal phase. The relative density and the mechanical properties of composites were increased with increasing $Al_2O_3+Y_2O_34 contents because YAG of reaction between $Al_2O_3\; and\; Y_2O_3$ was increased. The Flexural strength showed the highest value of 432.5MPa for composites added with 12wt% $Al_2O_3+Y_2O_34 additives at room temperature. Owing to crack deflection crack bridging phase transition and TAG of fracture toughness mechanism the fracture toughness showed 7.1MPa.m1/2 for composites added with 12wt% $Al_2O_3+Y_2O_34 additives at room temperature. The electrical resistivity and the resistance temperature coefficient showed the lowest of $6.0\times10-4\Omega.cm\; and\; 3.1\times10-3/^{\circ}C4 respectively for composite added with 12wt% \Omega additives at room temperature. The electrical resistivity of the composites was all positive temperature coefficient resistance (PTCR) in the temperature range of $25^{\circ}C\; to\; 700^{\circ}C$.

• 한국분말재료학회지
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• 제18권6호
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• pp.532-537
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• 2011

Thermally stable $TiO_2$/Pt/$SiO_2$ core-shell nanocatalyst has been synthesized by chemical processes. Citrated capped Pt nanoparticles were deposited on amine functionalized silica produced by Stober process. Ultrathin layer of titania was coated on Pt/$SiO_2$ for preventing sintering of the metal nanoparticles at high temperatures. Thermal stability of the metal-oxide hybrid catalyst was demonstrated heating the sample up to $600^{\circ}C$ in air and by investigating the morphology and integrity of the structure by transmission electron spectroscopy. The surface analysis of the constituent elements was performed by X-ray photoemission spectroscopy. The catalytic activity of the hybrid catalysts was investigated by CO oxidation reaction with oxygen as a model reaction.

• 한국광학회지
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• 제33권2호
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• pp.74-83
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• 2022

위성 관측 카메라용 대구경 초경량 반사광학계를 제작하기 위해 소재 개발부터 최종 시스템 인증시험까지 전 과정을 수행했다. 완성된 비점보정 3반사경 구조의 위성용 반사광학계 망원경은 주반사경의 구경이 700 mm이고, 망원경 전체 질량은 66 kg이다. 광학소재 및 구조물에 적용하기 위한 반응소결법을 개발했고, 이 방법을 이용해서 실리콘 카바이드(silicon carbide, SiC) 재질의 광학 몸체를 제작하고 소결체의 화학특성, 표면특성, 결정구조를 확인했다. 광학 몸체의 기계적, 화학적 성질을 고려한 연마와 코팅 방법을 개발했으며 화학기상증착법을 적용해 SiC 경면 표면 위에 치밀한 SiC 박막을 170 ㎛ 이상 증착함으로써 광학 성능이 우수한 경면을 만들 수 있었다. 반사경 제작 후 반사경과 지지 구조를 조립하고 정렬해서 다양한 광학 시계에 대해 파면 오차를 측정했다. 아울러 우주 환경 및 발사환경에 대한 우주 인증에 맞추어 구성품 및 최종 조립체를 온도와 진동에 대한 환경시험을 실시하여 설계 목표 성능을 달성했음을 확인했다.

• Korean Chemical Engineering Research
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• 제49권5호
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• pp.664-668
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• 2011

500 mL 교반탱크반응기 내에서 $AlCl_3$ 증기를 $H_2O$ 증기에 의해 부분 가수분해시켜 30~200 nm 크기의 $AlO_xCl_y(OH)_z$로 표시되는 구형의 알루미나 전구체 입자를 제조하였다. 반응시간, 교반속도, 반응온도가 생성된 입자의 형상, 크기 등에 미치는 영향을 조사하였다. 반응시간을 20, 60, 300 s로 변화시킨 결과 생성 입자의 형상 및 크기에 별다른 차이가 없었으며, 교반속도를 0, 300, 800 rpm으로 변화시킨 결과 0 rpm에서 입자의 크기가 최대값을 보였고, 반응온도를 180, 190, 200, $240^{\circ}C$로 변화시킨 결과 $190^{\circ}C$에서 제조된 입자의 크기가 가장 작게 나타났다. 가수분해 생성물 입자를 $10^{\circ}C$/min의 속도로 $1,200^{\circ}C$까지 가열하고 6 시간동안 하소시켜 45 nm 크기의 ${\alpha}$ 알루미나 입자를 얻었다. 하소과정에서 인접입자 사이의 소결에 의해 입자 형상이 구형에서 벌레모양으로 변환되었다. 하소온도를 $1,400^{\circ}C$로, 승온속도를 $50^{\circ}C$/min 로 증가시키고, 유지시간을 0.5 시간으로 감소시켜 급속 하소시킴으로써 인접입자의 소결을 상당히 감소시킬 수 있었다. $AlCl_3$의 가수분해 과정에서 소량의 $SiCl_4$ 또는 TMCTS(2,4,6,8-tetramethylcylosiloxane) 첨가에 의해 인접입자의 소결 방지 효과가 나타났으나, ${\alpha}$ 결정 이외에 ${\gamma}$ 결정, mullite 결정 등이 함께 생성되었다. 하소과정에서 $AlF_3$를 첨가한 결과 육각형 디스크 형상의 ${\alpha}$ 알루미나 입자가 생성되었다.