• Title/Summary/Keyword: Rated rotor speed

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A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

An Experimental Study on Wake Flow-Field of NREL 5 MW Wind Turbine Model (NREL 5 MW 풍력터빈 모형의 후류 유동장에 대한 실험적 연구)

  • Kang, Seung-Hee;Ryu, Ki-Wahn
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.2
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    • pp.85-91
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    • 2017
  • A wind tunnel test for 1/86 scaled down model of the NREL 5 MW offshore wind turbine was conducted to investigate the wake and flow fields. Deficit of flow speed in the wake region and variations of the turbulence intensity were measured using a hot wire anemometer at rated tip speed ratio of 11.4 m/s and a rotational speed of 1,045 rpm. According to the test results, velocity deficits along both of lateral and vertical directions were recovered within 2 rotor radii downstream from the rotating disc plane. The tip vortices effect was negligible after 5 rotor radii downstream from the rotating plane. Turbulence intensities showed maximum value around the blade tip, and decreased rapidly after one radius apart from the rotating plane, and those values were preserved until 6 rotor radii downstream.

Rotordynamic Analysis and Operation Test of Turbo Expander with Hydrostatic Bearing (정압베어링을 적용한 터보팽창기의 회전체 동역학 해석 및 구동시험)

  • Lee, Donghyun;Kim, Byungock;Jung, Junha;Lim, Hyungsoo
    • Tribology and Lubricants
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    • v.38 no.2
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    • pp.33-40
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    • 2022
  • In this study, we present rotor dynamic analysis and operation test of a turbo expander for a hydrogen liquefaction plant. The turbo expander consists of a turbine and compressor wheel connected to a shaft supported by two hydrostatic radial and thrust bearings. In rotor dynamic analysis, the shaft is modeled as a rigid body, and the equations of motion for the shaft are solved using the unsteady Reynolds equation. Additionally, the operating test of the turbo expander has been performed in the test rig. Pressurized helium is supplied to the bearings at 8.5 bar. Furthermore, we monitor the shaft vibration and flow rate of the helium supplied to the bearings. The rotor dynamic analysis result shows that there are two critical speeds related with the rigid body mode under 40,000 rpm. At the first critical speed of 36,000 rpm, the vibration at the compressor side is maximum, whereas that of the turbine is maximum at the second critical speed of 40,000 rpm. The predicted maximum shaft vibration is 3 ㎛, whereas sub-synchronous vibration is not presented. The operation test results show that there are two critical speeds under the rated speed, and the measured vibration value agrees well with predicted value. The measured flow rate of the helium supplied to the bearing is 2.0 g/s, which also agrees well with the predicted data.

A Study of Performance estimate and Flow Analysis of the 100kW Counter-Rotating Marine Current Turbine by CFD

  • Kim, Mun-Oh;Kim, Chang-Goo;Lee, Young-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.166.1-166.1
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    • 2011
  • The rotor design is fundamental to the performance and dynamic response of the Counter-rotating marine tidal current turbine. The wind industry has seen significant advancement single rotor blade technology, offering considerable knowledge and making it easy to transfer to tidal stream energy converters. In this paper, 3D flow and performance an alysis on a 100 kW counter-rotating marine current turbine blade was carried out by using the 3-D Navier-Stokes commercial solver(ANSYS CFX-11.0) to provide more efficient design techniques to design engineers. The front and rear rotor diameter is 8m and the rotating speed is 24.72rpm. Hexahedral meshing was generated by ICEM-CFD to achieve better quality of results. The rated power and its approaching stream velocity for design are 100 kW and 2 m/s respectively. The pressure distribution on the blade's suction side tells us that the pressure becomes low at the leading edge of the airfoil as it moves from the hub to the tip.

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Operating Characteristics of Squirrel-Cage Induction Motor of 5-Phase 1.5kW (5상 1.5kW 농형 유도전동기의 운전특성)

  • Kim, Min-Huei;Jung, Hyung-Woo;Song, Hyun-Jig
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.5
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    • pp.52-59
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    • 2014
  • This paper presents an improved operating characteristics of squirrel-cage induction motor(IM) for 5-phase 1.5kW, 220V, 60Hz in order to study a polyphase AC machinery that keep hold of advantages more than traditional three-phase a IM, such as reducing a amplitude of torque pulsation, decreasing electric noises, and increasing the reliability. The developed manufacturing motor was necessary to do improvement of speed regulation, efficiency, operating characteristics, and so on at rated load. There are remake a redesigned and distributed stator winding connection without changing the frames of stator and rotor core in previous established the motor by a repeat tests. There are shown a experiments results of no-load test, locked rotor test, operating characteristics at variable load, FFT analysis of harmonics within output voltages and current waveform, decided motor parameters.

Aero-elastic coupled numerical analysis of small wind turbine-generator modelling

  • Bukala, Jakub;Damaziak, Krzysztof;Karimi, Hamid Reza;Malachowski, Jerzy
    • Wind and Structures
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    • v.23 no.6
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    • pp.577-594
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    • 2016
  • In this paper a practical modelling methodology is presented for a series of aero- servo- elastic- coupled numerical analyses of small wind turbine operation, with particular emphasis on variable speed generator modelling in various wind speed conditions. The following characteristics are determined using the available computer tools: the tip speed ratio as a function of the generator constant (under the assumption of constant wind speed), the turbine coefficient of power as a function of the tip speed ratio (the torque curve is modified accordingly and generator speed and power curves are plotted), turbine power curves and coefficient of power curve as functions of the incoming wind speed. The last stage is to determine forces and torques acting on rotor blades and turbine tower for specific incoming wind speeds in order to examine the impact of the stall phenomena on these values (beyond the rated power of the turbine). It is shown that the obtained results demonstrate a valuable guideline for small wind turbines design process.

Loss Analysis of Three Phase Induction Motor Connected to Single Phase Source (단상전원에 접속된 3상 유도전동기의 손실분석)

  • Kim, Do-Jin;Jwa, Chong-Keun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.57 no.2
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    • pp.121-126
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    • 2008
  • This paper analyzes the losses of a Steinmetz connection three-phase induction motor which is supplied by a single-phase source. The T-type equivalent circuit which is taken no-load losses into account is used to determine phase converter capacitive reactances at starting and rated speed by using the condition of the minimum voltage unbalance. The starting and the operating capacitor are replaced at the slip of the same voltage unbalance factor points which are depicted using two capacitive reactances. The operation characteristics are investigated by comparing with those of three-phase balanced operation to find the feasibility of single-phase operation. To analyze the losses of this motor, the output power decrease factor(OPDF), the loss ratio(LR), the no load loss ratio(NLLR), the copper loss ratio(CLR), the stator copper loss ratio(SCLR), and the rotor copper loss ratio(RCLR) are defined and simulated in the whole slip range. The simulated results show that OPDF is maintained almost uniformly, LR is low at low speed and high at high speed, CLR is higher !ban NLLR, but CLR varies concavely and NLLR varies convexly at high speed, SCLR is low at low speed and high at high speed, but SCLR varies convexly at high speed, and RCLR is nearly opposite to SCLR.

Rotordynamic Model Development with Consideration of Rotor Core Laminations for 2.2 kW-Class Squirrel-Cage Type Induction Motors and Influence Investigation of Bearing Clearance (2.2 kW급 유도전동기의 회전자 적층구조를 고려한 회전체 동역학 해석모델 개발 및 베어링 간극의 영향 분석)

  • Park, Jisu;Sim, Kyuho;Lee, Sung-Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.158-168
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    • 2019
  • This paper presents the investigation of two types of rotordynamic modeling issues for 2.2 kW-class, rated speed of 1,800 rpm, squirrel-cage type induction motors. These issues include the lamination structure of rotor cores, and the radial clearance of ball bearings that support the shaft of the motor. Firstly, we focus on identifying the effects of rotor core lamination on the rotordynamic analysis via a 2D prediction model. The influence of lamination is considered as the change in the elastic modulus of the rotor core, which is determined by a modification factor ranging from 0 to 1.0. The analysis results show that the unbalanced response of the rotor-bearing system significantly varies depending on the value of the modification factor. Through modal testing of the system, the modification factor of 0.079 is proven to be appropriate to consider the effects of lamination. Next, we investigate the influence of ball bearing clearance on the rotordynamic analysis by establishing a bearing analysis model based on Hertz's contact theory. The analysis results indicate that negative clearance greatly changes the bearing static behavior. Rotordynamic analysis using predicted bearing stiffness with various clearances from -0.005 mm to 0.010 mm reveals that variations in clearance result in a slight difference in the displacement of the system up to 18.18. Thus, considering lamination in rotordynamic analysis is necessary as it can cause serious analysis errors in unbalanced response. However, considering the effect of the bearing clearance is optional because of its relatively weak impact.

Field Weakening Control of IPMSM for High Speed Operation (영구자석 동기전동기의 약계자제어에 의한 고속 운전)

  • Yoon, Byung-Do;Kim, Yoon-Ho;Kim, Choon-Sam;Lee, Byung-Song;Kim, Soo-Yeol
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.588-590
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    • 1994
  • This paper describes current controlled PWM technique of IPM synchronous motors for a wide variety of speed control applications. The IPM synchronous motors have a saliency, in which the q-axis inductance is larger than the d-axis inductance. As a consequence, there exists a reluctance torque component Thus when this component is added to the torque component produced by the stator currents and the air-gap flux, IPM motor drives are readily applicable where full torque Is required up to full or base speed. They are however limited in their ability to operate in the power limited regime where the available torque is reduced as the speed is increased above its base value. This paper reviews the operation of the IPMSM drives when they are constrained to be within the permissible envelope of maximum inverter voltage and current to produce the rated power and to provide this with the highest attainable rotor speed. The wide variety of speed control strategy is analyzed and the performance is investigated by the computer simulation using actual parameters of a drive system. Simulation results are given and discussed.

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Fuzzy Technique based Chopper Control for Slip Energy Recovery System with Twelve-Pulse Converter

  • Tunyasrirut, S.;Ngamwiwit, J.;Furuya, T.;Yamamoto, Y.
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.509-514
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    • 2004
  • This paper introduces the modified slip energy recovery system in order to improve its power factor and to reduce harmonics of line current waveforms. Twelve pulse line commutated converter with the chopper type IGBT is applied where the chopper is applied across the DC terminal and the chopped DC is fed to the converter operating as an inverter and then passed through the wye-wye and delta-wye transformer circuit. This scheme leads to be able to adjust the speed of the motor by the duty cycle of the chopper operating in PWM mode. The fuzzy logic controller is also introduced to the modified slip energy recovery system for keeping the motor speed to be constant when the load varies. The experimental results in testing the 0.22 kW wound rotor induction motor from no-load condition to rated condition show the effectiveness of the proposed control scheme.

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