• Title/Summary/Keyword: Rated rotor speed

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Expanding the MCS of Refinery Process Compressor through Operating-Speed Balancing at 10,500 rpm (정유공정 압축기의 10,500 rpm 운전속도 밸런싱을 통한 MCS의 확장)

  • Lee, An-Sung;Kim, Byung-Ok
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.41-46
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    • 2009
  • This paper deals with the operating-speed (high-speed) balancing of a refinery gasoline HDS (hydrodesulfurization) process recycle-gas 8-stages compressor rotor. A low-speed balancing condition of the rotor was measured as maintaining the G2.5 level. But an inspection run of operating-speed balancing condition, using tilting-pad journal bearings of actual use, showed that while it could be continuously-operated safely at a rated speed of 10,500 rpm, the rotor would not be able to run over 11,000 rpm as the vibration increased very sharply, approaching 11,000 rpm. In order to cure that a series of operating-speed balancing, which first calculated balance correction-weights by applying the influence coefficient measured and calculated at 10,500 rpm and then implemented correction works, was carried-out. The final operating-speed balancing results showed that the vibrations at the bearing pedestals represented very good levels of 0.2 mm/s by decreasing to as much as the 1/10 of the original vibrations and particularly, even at a targeted maximum continuous operating speed, MCS, of 11,500 rpm the vibrations represented about 1 mm/s, which is the operating-speed balancing vibration specification of API. Therefore, the expansion of MCS was successfully accomplished through the operating-speed balancing.

A study developing control algorithm for Pumped-Storage Synchronous motor drive (양수발전소 동기전동기의 기동제어 알고리즘에 관한 연구)

  • Kang S.W.;Park S.H.;Kim J.M.;Lim I.H.;Ryu H.S.;Kim J.S.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.467-471
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    • 2003
  • The large synchronous motor for the pumped-storage plant(or SFC : Static Frequency Converter) has to be brought up to 100$\%$ rated speed and synchronized with the AC power network. Starting the motor from rest is achieved by switching current into the stator winding so that interaction between this stator current and the rotor flux will cause the correct direction of torque to be developed so that the motor turns in the required direction. Starting ranges of the synchronous motor are divided into three regions. The first region Is at standstill, the second that is called by the forced commutation is from standstill to 5-8$\%$ of rated speed, and the third, which is called by the natural commutation, is from 5-8$\%$ of rated speed to 100$\%$ rated speed. So this paper describes three regions of the control techniques of the pumped-storage synchronous motor drive.

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Single-Pass Induction Motor Parameter Identification Method Taking Into Account Saturation and Rotor Parameter Variations

  • McKinnon, Douglas J.;Grantham, Colin
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.2
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    • pp.3-9
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    • 2012
  • The paper describes a novel technique for on line parameter identification of three-phase induction motors from a single, run up to speed test. Data is sampled during this test with the normal locked rotor and synchronous speed data captured on the way to reaching the motor's rated speed. Rotor parameter variations with frequency due to skin and proximity effects and other non-linear imperfections such as heating and main flux path saturation are taken into account. This method is ideal for determining and/or verifying parameters used in high performance drives.

Rotordynamic Analysis and Experimental Investigation of the Turbine-Generator System Connected with Magnetic Coupling (마그네틱 커플링으로 연결된 터빈-발전기 시스템의 로터다이나믹 해석 및 실험적 고찰)

  • Kim, Byung Ok;Park, Moo Ryong;Choi, Bum Seok
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.32-38
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    • 2013
  • This paper deals with the study on the rotordynamic and experimental analysis of turbine-generator system connected with a magnetic coupling. Although magnetic coupling has been used to torque transmission of chemical processing pump rotating at under 3,600rpm, magnetic coupling in this study is applied to high-speed turbine-generator system using a working fluid that is refrigerant such as ammonia or R-124a. Results of rotordynamic design analysis are as follows. The first, shaft diameter nearest to outer hub of magnetic coupling has a big effect on the $1^{st}$ critical speed of generator rotor. The second, if the $1^{st}$ critical speeds of turbine rotor and generator rotor have enough to separation margin in comparison to rated speed, the $1^{st}$ critical speed of turbine-magnetic coupling-generator rotor train has enough to separation margin regardless of connection stiffness of magnetic coupling. The analytical FE model is guaranteed by impact test on the prototype and condition monitoring such as measurements of vibration and bearing temperature is also performed.

Sensorless Speed Control and Starting Algorithm using Current Control of SPM Synchronous Motor (영구자석 표면부착형 동기전동기의 전류제어기를 이용한 센서리스 기동방법 및 속도제어)

  • Baik, In-Cheol;Lee, Ju-Suk;Kim, Hag-Wone
    • The Transactions of the Korean Institute of Power Electronics
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    • v.18 no.6
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    • pp.523-529
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    • 2013
  • A sensorless speed control of a permanent magnet synchronous motor(PMSM) which utilizes MRAS based scheme to estimate rotor speed and position is presented. Considering an error between real and estimated rotor position values, a state equation of PMSM in the synchronous d-q reference frame is represented. A state equation of model system which uses estimated speed and nominal parameter values is expressed. To minimize the errors between the derivatives of d-q axis currents of real and model system, MRAS based adaptation mechanisms for the estimation of rotor speed and position are derived. On the other hand, for the acceleration stage of motor just before the sensorless operation, an acceleration scheme using only d-axis current control is proposed. To show the validity of the proposed scheme, experimental works are carried out and evaluated. During acceleration stage, the acceleration scheme using only d-axis current command shows good acceleration performance and controlled current level. For the sensorless operation, at low speed (5% of rated speed), a good performance is observed.

The Steady-State Characteristic Analysis of 2MW PMSG based Direct-Drive Offshore Wind Turbine (2MW급 해상용 영구자석 직접 구동형 풍력 발전기의 정상상태 특성 해석)

  • Shin, Pyungho;Choi, Jungchul;Yoo, Chul;Kim, Daejin;Kyong, Namho;Ko, Heesang
    • Journal of the Korean Solar Energy Society
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    • v.35 no.3
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    • pp.9-16
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    • 2015
  • In order to support various studies for assessment of onshore and offshore wind turbine system including foundations, the land-based version of 2MW PMSG direct drive wind turbine has been analyzed using HAWC2 that account for the coupled dynamics of the wind inflow, elasticity, and controls of the turbine. this work presents the steady-state response of the system and natural frequency of the first thirteen structure turbine modes as a function of wind speed. Rotor, generator speeds, pitch angle, power production, thrust force, deflections of tower and blade are compared for one case below and one case above the rated wind speed.

Study on Optimum Design Condition for Variable Speed Control of Rated Speed Fans used in a Power Plant (발전소 통풍계통의 가변속 운전을 위한 최적 설계조건에 관한 연구)

  • Cho, C.W.;Yang, K.H.;Jung, N.K.;Kim, B.J.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.30-35
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    • 2010
  • Recently, the large capacity draft fans in power plants had been changed to variable speed type to educe the power consumption. But the fan experienced the unexpected vibration at specific speed regions. In this study, the high vibration frequency of the fan was confirmed and the natural frequency of the rotor were measured and analyzed by FEM programs. It was analyzed that the vibration was caused by the resonance at the frequency, 30.7Hz. So, the rotor vibration characteristic was changed by adjusting the distance between the shaft bearings. It was conformed the high vibration was disappeared over the all operation speeds.

Development of Turbo Expanders with Hydrostatic Bearings for Hydrogen Liquefaction Plants (정압 베어링을 적용한 수소 액화 공정용 터보 팽창기 개발)

  • Lee, Donghyun;Kim, Byungock;Park, Mooryong;Lim, Hyungsoo
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.91-98
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    • 2021
  • This paper presents a hydrostatic bearing design and rotordynamic analysis of a turbo expander for a hydrogen liquefaction plant. Th~e turbo expander includes the turbine and compressor wheel assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 75,000 rpm and the rated power is 6 kW. For the bearing operation, we use pressurized air at 8.5 bar as the lubricant that is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various gauge pressure ratios and select the orifice diameter providing the maximum bearing stiffness. Additionally, we conduct a rotordynamic analysis based on the calculated bearing stiffness and damping considering design parameters of the turbo expander. The predicted Cambell diagram indicates that there are two critical speeds under the rated speed and there exists a sufficient separation margin for the rated speed. In addition, the predicted rotor vibration is under 1 ㎛ at the rated speed. We conduct the operating test of the turbo expander in the test rig. For the operation, we supply pressurized air to the turbine and monitor the shaft vibration during the test. The test results show that there are two critical speeds under the rated speed, and the shaft vibration is controlled under 2.5 ㎛.

Sensorless Control of Non-salient PMSM using Rotor Position Tracking PI Controller (회전자 위치 추정 PI 제어기를 이용한 비돌극형 PMSM 센서리스 제어)

  • Lee Jong-Kun;Seok Jul-Ki;Lee Dong-Choon;Kim Heung-Geun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.11
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    • pp.664-670
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    • 2004
  • This paper presents a new velocity estimation strategy of a non-salient permanent magnet synchronous motor (PMSM) drive without high frequency signal injection or special PWM pattern. This approach is based on the d-axis current regulator output voltage of the drive system that has the information of rotor position error. The rotor velocity can be estimated through a rotor position tracking PI controller that controls the position error to zero. For zero and low speed operation, PI controller gains of rotor position tracking controller have a variable structure according to the estimated rotor velocity. In order to boost the bandwidth of PI controller around zero speed, a loop recovery technique is applied to the control system. The proposed method only requires the flux linkage of permanent magnet and is insensitive to the parameter estimation error and variation. The designers can easily determine the possible operating range with a desired bandwidth and perform the vector control even at low speeds. The experimental results show the satisfactory operation of the proposed sensorless algorithm under rated load conditions.

Sliding Mode Controller for Torque and Pitch Control of PMSG Wind Power Systems

  • Lee, Sung-Hun;Joo, Young-Jun;Back, Ju-Hoon;Seo, Jin-Heon;Choy, Ick
    • Journal of Power Electronics
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    • v.11 no.3
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    • pp.342-349
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    • 2011
  • We propose a torque and pitch control scheme for variable speed wind turbines with permanent magnet synchronous generator (PMSG). A torque controller is designed to maximize the power below the rated wind speed and a pitch controller is designed to regulate the output power above the rated wind speed. The controllers exploit the sliding mode control scheme considering the variation of wind speed. Since the aerodynamic torque and rotor acceleration are difficult to measure in practice, a finite time convergent observer is designed which estimates them. In order to verify the proposed control strategy, we present stability analysis as well as simulation results.