• 제목/요약/키워드: Rapid densification

검색결과 59건 처리시간 0.02초

Densification Kinetics of Steel Powders during Direct Laser Sintering

  • Simchi, Abdolreza;Petzoldt, Frank
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.250-251
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    • 2006
  • It is known that powder characteristics including particle size and distribution, particle shape, and chemical composition are important parameters which influence direct laser sintering of metal powders. In this paper, we introduce a first order kinetics model for densification of steel powders during laser sintering. A densification coefficient (K) is defined which express the potential of different powders to be laser-sintered to a high density dependent on their particle characteristics.

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Microwave로 가열한 알루미나의 소결 및 입성장 거동 (Densification and rain Growth of Alumina Heated by Microwave)

  • 김도형;오성록;김종희
    • 한국세라믹학회지
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    • 제29권4호
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    • pp.305-311
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    • 1992
  • As compared with conventional sintering, rapid heating in microwave system could enhance sinterability and final properties of alumina with a very short sintering time. In this study microwave sintering was performed using zirconia brick as a reaction chamber which was positioned in a 2.45 GHz(700 W) multimode microwave cavity. Microwave-sintered alumina showed high density and smaller grain size than conventionally sintered alumina because the ratio of densification rate/grain growth rate was increased by rapid heating.

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Al-20Si-5.5Fe-1.2Mg-0.5Mn 합금분말의 치밀화에 미치는 소결온도와 분위기의 영향 (Effects of Sintering Temperature and Atmosphere on Densification of Hypereutectic Al-Si Alloy Powders)

  • 이재욱;박상빈;양상선;김용진
    • 한국분말재료학회지
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    • 제15권3호
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    • pp.196-203
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    • 2008
  • The densification behavior of Al-20Si-5.5Fe-1.2Mg-0.5Mn powders was investigated through micro-structure analysis of sintered specimens. The specimens sintered in vacuum or in high purity (99.999%) nitrogen showed porous near-surface microstructures. The densification of near-surface part was enhanced by means of ultra-high purity (99.9999%) nitrogen atmosphere. The relationship between slow densification and oxide surfaces of Al alloy powders was discussed. And the effects of Mg addition, nitrogen gas, and humidity on densification were discussed. In addition, the rapid growth of primary Si crystals above the critical temperature was reported.

An advanced single-particle model for C3S hydration - validating the statistical independence of model parameters

  • Biernacki, Joseph J.;Gottapu, Manohar
    • Computers and Concrete
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    • 제15권6호
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    • pp.989-999
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    • 2015
  • An advanced continuum-based multi-physical single particle model was recently introduce for the hydration of tricalcium silicate ($C_3S$). In this model, the dissolution and the precipitation events are modeled as two different yet simultaneous chemical reactions. Product precipitation involves a nucleation and growth mechanism wherein nucleation is assumed to happen only at the surface of the unreacted core and product growth is characterized via a two-step densification mechanism having rapid growth of a low density initial product followed by slow densification. Although this modeling strategy has been shown to nicely mimic all stages of $C_3S$ hydration - dissolution, dormancy (induction), the onset of rapid hydration, the transition to slow hydration and prolonged reaction - the major criticism is that many adjustable parameters are required. If formulated correctly, however, the model parameters are shown here to be statistically independent and significant.

The Effect of La-silicon Oxynitride on the Densification of ${Si_3}{N_4}$ Ceramics by Spark Plasma Sintering

  • Cho, Kyeong-Sik;Kim, Sungjin;Beak, Sung-Ho;Park, Heon-Jin;Lee, June-Gunn
    • 한국세라믹학회지
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    • 제38권8호
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    • pp.687-692
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    • 2001
  • Silicon nitride-La-silicon oxynitride ceramics were fabricated by Spark Plasma Sintering (SPS). The density, crystalline phase and microstructure were compared with those obtained by Hot Pressing (HP). The full density was achieved within 40 min by spark plasma sintering at 1$650^{\circ}C$, whereas the same result was required by hot pressing with a dwell time of 500 min at higher temperature. There were some differences in the microstructure and second phases in the sintered ceramics, which are attributed to the rapid densification in the spark plasma sintering. The fine and acicular grain microstructure appeared in spark plasma sintering.

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$BaTiO_3$ 요업체에서 입성장에 따른 치밀화 거동 (Densification Behavior of $BaTiO_3$ Ceramics with Grain Growth)

  • 이태헌;김정주;김남경;조상희
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.51-56
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    • 1995
  • Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

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Distribution of Deposited Carbon in Carbon Brake Disc Made by Pressure-Gradient Chemical Vapor Infiltration

  • Chen, Jianxun;Xiong, Xiang
    • Carbon letters
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    • 제8권1호
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    • pp.25-29
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    • 2007
  • The carbon brake discs were manufactured by densification the carbon fiber preform using PG-CVI technology with Propene as a carbon precursor gas and Nitrogen as a carrier gas. The densities of carbon brake discs were tested at different densification time. The results indicate that the densification rate is more rapid before 100 hrs than after 200 hrs. The CTscanning image and the SEM technology were used to observe the inner subtle structure. CT-images show the density distribution in the carbon brake disc clearly. The carbon brake disk made by PG-CVI is not very uniform. There is a density gradient in the bulk. The high-density part in the carbon brake is really located in the friction surface, especially in the part of inner circle. This density distribution is most suitable for the stator disc.

Rapid Heating Concepts in Sintering

  • German, Randall M.
    • 한국분말재료학회지
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    • 제20권2호
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    • pp.85-99
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    • 2013
  • Powder metallurgy applied rapid heating to sintering starting year 1900. Since 1970 the study has intensified. Now rapid sintering concepts embrace a spectrum of options ranging from dunk cycles to microwave, induction, exothermic, electric field, and spark approaches. Most of the efforts are targeting reduced microstructure coarsening during sintering, although reduced material decomposition is another common goal. The efforts are impressive for simple shapes and success metrics such a small grain size after densification. Several barriers need to be removed prior to application in powder metallurgy commercial sintering. Rapid heating research needs to focus on significant property gains, accurate product dimensions, and lower costs. So far each property gain obtained with rapid heating is matched by traditional sintering and composition changes. Several examples are cited to show the goals for the next round of innovations.

RTO 공정을 이용한 다공질 실리콘막의 저온 산화 및 특성분석 (Characterization of Oxidized Porous Silicon Film by Complex Process Using RTO)

  • 박정용;이종현
    • 대한전자공학회논문지SD
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    • 제40권8호
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    • pp.560-564
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    • 2003
  • 본 논문에서는 RTP(rapid thermal process)를 이용한 새로운 산화방법을 고안했으며, 이는 짧은 시간에 다공질 실리콘을 산화시킴으로써 이 기술은 여타 방법에 비해 경제적이고 간편한 방법으로 짧은 시간에 두꺼운 산화막을 성장시킬 수 있는 장점을 가지고 있다. 먼저, 양극반응을 통해 PSL(porous silicon layer)을 형성한 후 이를 저온 산화시킨 후에 급속 열처리 산화공정(RTO: rapid thermal oxidation)를 이용해서 OPSL(oxidized porous silicon layer)을 제조하고, 그 물성 및 전기적 특성을 조사하여, 열 산화로 제작된 OPSL과 그 특성을 비교하였다. 시편의 절연 파괴전압은 약 3.9 MV/cm의 값을 보여 벌크 산화막보다는 적은 값이지만 절연 재료로서는 충분한 값이고, 누설전류는 0 ∼ 50 V의 인가 전압에서 100 ∼ 500 ㎀의 값을 보였다. 그리고, XPS 결과는 RTO 공정 추가가 저온 산화막의 완전 산화에 크게 기여함을 확인하였으며, 저온 산화막의 표면 및 내부에서도 산화반응이 완전하게 이루어졌음을 확인하였다. 이 결과로부터 저온 OPSL을 제조할 때, RTO 공정이 OPSL의 산화 및 치밀화(densification)의 증가에 크게 기여함을 알 수 있었다. 따라서, 이의 방법으로 제조된 OPSL은 저온을 요구하는 공정에서 소자의 절연막, 전기적인 분리층 그리고 실리콘 고주파용 기판 등으로 활용될 수 있을 것으로 보인다.