• Title/Summary/Keyword: Rainflow counting method

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Probabilistic Fatigue Life Evaluation of Steel Railway Bridges according to Live-Dead Loads Ratio (강철도교의 활하중-사하중 비에 따른 확률기반 피로수명 평가)

  • Lee, Sangmok;Lee, Young-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.339-346
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    • 2019
  • Various studies have been conducted to evaluate the probabilistic fatigue life of steel railway bridges, but many of them are based on a relatively simple model of crack propagation. The model assumes zero minimum stress and constant loading amplitude, which is not appropriate for the fatigue life evaluation of railway bridges. Thus, this study proposes a new probabilistic method employing an advanced crack propagation model that considers the live-dead load ratio for the fatigue life evaluation of steel railway bridges. In addition, by using the rainflow cycle counting algorithm, it can handle variable-amplitude loading, which is the most common loading pattern for railway bridges. To demonstrate the proposed method, it was applied to a numerical example of a steel railway bridge, and the fatigue lives of the major components and structural system were estimated. Furthermore, the effects of various ratios of live-dead loads on bridge fatigue life were examined through a parametric study. As a result, with the increasing live-dead stress ratio from 0 to 5/6, the fatigue lives can be reduced by approximately 30 years at both the component and system levels.

Full Scale Measurement Data Analysis of Large Container Carrier with Hydroelastic Response, Part II - Fatigue Damage Estimation (대형 컨테이너 선박의 유탄성 실선 계측 데이터 분석 Part II - 피로 손상도 추정)

  • Kim, Byounghoon;Choi, Byungki;Park, Junseok;Park, Sunggun;Ki, Hyeokgeun;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.1
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    • pp.45-55
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    • 2018
  • Concerns are emerging in marine industry on the additional fatigue damages induced by hydroelasticity, and large container carriers, among others, are considered to be susceptible to this hydroelastic response due to its large size, deck openings and high speed. This study focuses on the fatigue damage estimation of 9,400TEU container carrier based on the full scale measurement data via long-base strain gage installed on the ship. Some correlation analyses have been also done to check whether there was significant torsional response during the voyage. Direct cycle counting method was used to derive stress histogram and the long-term fatigue damage was estimated based upon that analyzed data. It turned out that the fatigue damage of this particular ship during the measurement period increased by more than 60% due to the hydroelastic response of the hull, and main contribution is considered to come from vertical bending mode.

The Prediction of Dynamic Fatigue Life of Multi-axial Loaded Structure (다축 하중 구조물의 동적 피로수명 예측)

  • Yoon, Moon Young;Kim, Kyeung Ho;Park, Jang Soo;Boo, Kwang Seok;Kim, Heung Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.231-235
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    • 2013
  • The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can estimate through Dirlik's method with probability density function. And the work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison is preformed for a simple cantilever beam, which is exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).

Prediction of Crack Growth in 2124-7851 Al-Alloy Under Flight-Simulation Loading (비행하중하에서 2124-T851 알루미늄합금의 피로균열진전 예측)

  • Sim, Dong-Seok;Hwang, Don-Yeong;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1487-1494
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    • 2002
  • In this study, to propose the prediction method of the crack growth under flight-simulation loading, crack growth tests are conducted on 2124-7851 aluminum alloy specimens. The prediction of crack growth under flight-simulation loading is performed by the stochastic crack growth model which was developed in previous study. First of all, to reduce the complex load history into a number of constant amplitude events, rainflow counting is applied to the flight-simulation loading wave. The crack growth, then, is predicted by the stochastic crack growth model that can describe the load interaction effect as well as the variability in crack growth process. The material constants required in this model are obtained from crack growth tests under constant amplitude loading and single tensile overload. The curves predicted by the proposed model well describe the crack growth behavior under flight-simulation loading and agree with experimental data. In addition, this model well predicts the variability of fatigue lives.

Study on the Load Properties of Main Shaft of Medium Size Wind-turbine Gearbox using Monitoring (모니터링을 이용한 중형 풍력발전기용 증속기 주축의 부하특성 분석 연구)

  • Park, Young-Joon;Lee, Geun-Ho;Lee, Jong-Won;Nam, Yoon-Su;Cha, Jong-Whan
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.378-382
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    • 2007
  • To improve the reliability for a wind-turbine gearbox, the mechanical loads acting on the gearbox need to be monitored and analysed exactly. This study was conducted to identify the characteristics of torques and bending moments acting on the main shaft of the gearbox using the rainflow counting method and predict the fatigue life of the main shaft by using the modified Miner's rule. While the mean wind speed became 3.5 m/s, the life of the main shaft by the acting torques was predicted as 4.3${\times}10^6$ years, and it by the bending moments was as 2.3${\times}10^4$ years. If the life of the wind turbine was estimated as 20 years, the fatigue life of the main shaft was regarded as infinite. Also, it was suggested that the life of the main shaft must be predicted by not the torques but the bending moments.

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Fatigue Life Prediction of the Carrier of Slewing Reducer for Tower Crane (타워크레인용 선회감속기의 캐리어 피로 수명 예측)

  • Cho, Seung-Je;Park, Young-Jun;Han, Jeong-Woo;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.131-140
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    • 2015
  • The purpose of this study is to predict the fatigue life of a planet carrier of a slewing reducer for a tower crane. To predict the fatigue life of the carrier, the inertia endurance test was carried out, and then the input torque profile for the reducer was obtained. The load profile acting on the planet pins that assembled the carrier was calculated from the measured input torque profile using commercial gearbox analysis software. The stress profiles of the carrier weak points were analyzed from the calculated load profile and boundary conditions using commercial FE software, and the stress cycles were determined using the rainflow counting method. Finally, the fatigue life of the carrier was predicted using the equivalent stress range by considering the effect of mean stress, and an S-N curve was drawn up using the GL guideline and the cumulative damage law.

Investigation of Fatigue Damage of the Mooring Lines for Submerged Floating Tunnels Under Irregular Waves (불규칙 파랑 중 해중 터널 계류선의 단기 피로 손상 분석)

  • Kim, Seungjun;Won, Deok Hee
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.49-60
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    • 2017
  • As well as the strength check, fatigue life check is also mainly required for designing mooring lines of the floating structures. In general, forces which induce dynamic structural response significantly affect to fatigue design of the mooring lines. So, waves are mainly considered as the governing loading for fatigue design of the mooring lines. In this study, characteristics of the fatigue damage of the mooring lines for submerged floating tunnels (SFT) under irregular waves are investigated. For this study time domain hydrodynamic analysis is used to obtain motion of the tunnel and tension and stresses of the mooring lines under the specific environmental conditions. Also, the Rainflow-counting method, the Palmgren-Miner's rule, and S-N curves for floating offshore structures presented by DNV recommendation is applied to calculate the fatigue damage due to the fluctuating stresses. Referring to the design plactice of the tendon pipes for TLP (tension-leg platform), which is very similar structural system to SFT, it is assumed that a 100 year return period wave attacks the SFT systems during 48 hours and the fatigue damages due to the environmental loading are calculated. Following the analysis sequence, the effects of the tunnel draft, spacing and initial inclination angle of the mooring lines on the fatigue damage under the specific environmental loadings are investigated.

Design of Individual Pitch Control and Fatigue Analysis of Wind Turbine (풍력발전시스템 개별피치제어설계 및 피로해석에 관한 연구)

  • Jeon, Gyeong Eon;No, Tae Soo;Kim, Guk Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.1-9
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    • 2014
  • Structural loading on a wind turbine is due to cyclic loads acting on the blades under turbulence and periodic wind field. The structural loading generates fatigue damage and fatigue failure of the wind turbine. The individual pitch control(IPC) is an efficient control method for reducing structural loading. In this paper, we present an IPC design method using Decentralized LQR(DLQR) and Disturbance accommodating control(DAC). DLQR is used for regulating rotor speed and DAC is used for canceling out disturbances. The performance of the proposed IPC is compared with CPC, which was designed with a gain-scheduled PI controller. We confirm the effect of fatigue load reduction with the use of damage equivalent load(DEL).

Study on Applicability of Frequency Domain-Based Fatigue Analysis for Wide Band Gaussian Process II : Wide Band Prediction Models (광대역 정규 프로세스에 대한 주파수 영역 기반 피로해석법의 적용성에 관한 연구 II : 광대역 피로예측 모델)

  • Choung, Joon-Mo;Kim, Kyung-Su;Nam, Ji-Myung;Koo, Jeong-Bon;Kim, Min-Soo;Shim, Yong-Lae;Urm, Hang-Sub
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.359-366
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    • 2012
  • This is the final one of the two companion papers dealing with accuracy of accumulated fatigue damage estimation under wide band process. It is stated that four kinds of wide band models exist: typed of equivalent stress, combined PDF, correction factor, and damage combination. For the idealized ESDs from full scale measurement data on an 8100TEU container vessel, fatigue damages are compared for a narrow band prediction model based on Rayleigh PDF and five wide band fatigue prediction models of Dirlik, Wirsching-Light, Jiao-Moan, Benasciutti and DNV. DNV model consistently overestimates fatigue damages regardless of variation of ESDs. Predictions by Jiao-Moan model, which is understood as standard method for design of offshore platforms, are also in conservative side. Best accuracy is found from the results by Dirlik and Benasciutti models, but Benasciutti model is preferred since it can easily combined with narrow band fatigue damage based on Rayleigh PDF.

Bending Fatigue Life Assessment of Aged CWR using the Field Test (현장측정을 통한 노후레일의 휨 피로수명 평가)

  • Park, Yong-Gul;Sung, Deok-Yong;Park, Hong-Kee;Kong, Sun-Yong
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.317-325
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    • 2008
  • As a result of recent research, it is reported that the periodic replacements criterion of rails is able to extend as grinding rail surface and using the continuous welded rail (CWR). This study evaluated correlation between conditions of track and load capacity of rail by analysing the dynamic response of track while the metro train is running. Also, it was converted the measured stress waveform into stress frequency histogram by the rain-flow counting methods, and then accumulated fatigue damage ratio and remaining service life of laid rail were calculated so as the apply the equivalence of stress to S-N curve of a new welded rail. Finally, this study suggests a revision of the periodic replacements criterion of CWR, which was based on accumulated passing tonnage, classified by the types and conditions of track system.