• Title/Summary/Keyword: Rainflow Counting Method

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Evaluation of Rail Fatigue Life by Grinding of Kyeong-Bu High-Speed Line (경부고속선의 레일 연마에 따른 레일 피로수명 평가)

  • Kim, Man-Cheol;Choi, Eun-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.6
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    • pp.577-582
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    • 2010
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

Fatigue Characteristics of Steel Railway Bridges (국내 강철도교의 피로특성)

  • Kyung Kab-Soo;Choi Il-Yoon;Lee Jun-Seok;Lee Hee-Hyun;Lee Jun-Ho
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.692-699
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    • 2005
  • In order to evaluate that factors such as span length, member type and train loading affect on fatigue of steel railway bridges, in this paper, a series field tests were carried out for some plate girder bridges. From the result estimated by rainflow counting method to analyses real strain-time curve obtained from the field test, it was known that the fatigue effect is more significant in the bridge having short span length and the secondary members regardless of train load types.

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Assembly strategies of wind turbine towers for minimum fatigue damage

  • Nunez-Casado, Cristina;Lopez-Garcia, Oscar;de las Heras, Enrique Gomez;Cuerva-Tejero, Alvaro;Gallego-Castillo, Cristobal
    • Wind and Structures
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    • v.25 no.6
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    • pp.569-588
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    • 2017
  • The aim of this paper is to present a method to obtain the dynamic response of a wind turbine tower in time domain by means of the generation of time series and to estimate the associated fatigue damage by means of a Rainflow counting algorithm. The proposed method is based on assuming the vortex shedding is a bidimensional phenomena and on following a classical modal superposition method to obtain the structure dynamic response. Four different wind turbine tower geometric configurations have been analyzed in a range of usual wind velocities and covering extreme wind velocities. The obtained results have shown that, depending on the turbulence intensity and the mean wind velocity, there are tower geometric configurations more advantageous from the fatigue load standpoint. Consequently, the presented model can be utilized to define assembly strategies oriented to fatigue damage minimization.

On the effects of hull-girder vibration upon fatigue strength of a Post-Panamax container ship disaggregated by short-term sea state

  • Fukasawa, Toichi;Mukai, Keiichi
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.431-441
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    • 2014
  • The effects of hull-girder vibration on the fatigue strength of a Post-Panamax container ship are discussed in the present paper. Firstly, the short-term sea states are categorized according to the occurrence probability of each sea state. Time histories of hull-girder stress in short-term sea states are calculated by means of a nonlinear simulation code of ship response assuming that the hull-girder is rigid and flexible. Then, the calculated stress peaks are processed by the rainflow counting method, where two different counting procedures are used based on the considerations of crack propagation behaviors. Finally, the fatigue damage in life time of the ship in each categorized short-term sea state is estimated by means of Miner's rule. Based on the calculated results, the effects of hull-girder vibrations on the fatigue damage are clarified by disaggregated damage from short-term sea state.

Development of Programs to Analyze Mechanical Load Data of Wind Turbine Generator Systems and Case Studies on Simulation Data (풍력발전시스템의 기계적 하중 데이터 분석 프로그램 개발과 시뮬레이션 데이터 적용 사례)

  • Bang, Je-Sung;Han, Jeong-Woo;Gil, Kyehwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.8
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    • pp.789-798
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    • 2013
  • The procedures and relevant programs developed for analyzing mechanical load data of wind turbine generator systems, which are obtained through type certification tests, are verified. The following issues according to IEC 61400-13 are covered in the developed programs: data validation, time series analysis, summary load statistics, generation of fatigue load spectra, and estimation of equivalent loads. A capture matrix for normal power production is generated to determine whether the collected data sets are sufficient to carry out fatigue analysis. Fatigue load spectra are obtained through the rainflow counting method using 50 load ranges; finally, equivalent loads are calculated using different S-N curve slopes, m, according to the relevant materials. Case studies are performed using aero-elastic simulation data of the NREL 5 MW baseline wind turbine with a monopile foundation.

A Study on Estimation of Fatigue Performance of Polyethylene Boat (폴리에틸렌 보트의 내구성 평가에 관한 연구)

  • Oh, Jeong-Seok;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.1
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    • pp.47-54
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    • 2014
  • Endurance of ship hull can be estimated by existing regulations and fatigue estimation methods. These can be applied to the hull materials that are recommended by ship regulations but can't be applied to new materials. In this study, structural force in the worst sailing condition is obtained by the acceleration measurement test of small polyethylene boat and the endurance of small polyethylene hull is estimated by rainflow cycle counting method and linear cumulative damage rule. Maximum Von-Mises stress on the polyethylene boat is 1.8MPa and much lower than the fatigue strength of at least 5.9MPa for the fatigue life of $1{\times}10^9$ cycles. Fatigue life of the polyethylene boat hull is estimated to be 6,229 years.

Effect of Bandwidth of Random Stresses on Fatigue Life Estimations of Offshore Structures (해양구조물의 피로해석시 랜덤응력의 Bandwidth의 영향)

  • Ryu, Jeong Soo;Yun, Chung Bang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.2
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    • pp.85-91
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    • 1986
  • Fatigue life is an important consideration for the design of offshore structures in deep sea and in hostile environments. In this paper, the effect of the bandwidth of random stresses on the fatigue life estimation of fixed offshore structures is investigated. The dynamic analysis is carried out in the frequency domain by using the equivalent linearization technique. Fatigue damages are calculated by two stress cycle counting methods; i.e., the narrow band method and the wide band method using rainflow counting technique. Example studies are carried out for two different structures. Numerical results indicate that the wide band approach, which is more complex but theoretically more appropriate pridicts smaller values of fatigue damages compared with those by the narrow band approach for all seastate conditions. Such trend becomes more apparent for the cases of severe seastates where the bandwidth of random stresses becomes large.

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Evaluation of Fatigue Life of Electro-Mechanical Actuator for Front Wheel Steering (전륜 조향용 전기식 작동기 피로수명 평가)

  • Young-Cheol Kim;Hyun-gi Kim;Dong-Hyeop Kim;Sang-Woo Kim
    • Journal of Aerospace System Engineering
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    • v.17 no.4
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    • pp.126-132
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    • 2023
  • Recently, the consideration of eco-friendly technology to reduce greenhouse gas is being emphasized in the aviation field. Various studies for applying electro-mechanical actuators that control mechanical linear and rotational movements using electricity as the primary power source are in progress. In this study, the fatigue analysis of the electro-mechanical actuator for the front wheel steering of a single aisle aircraft was carried out. A unit load stress table was constructed for the vulnerable part selected through structural analysis, and the representative stress for each load profile was calculated using the unit load stress table constructed for the vulnerable part. Then, individual profiles of representative stress group were extracted from continuous load profiles by applying the rainflow counting method. The damage of each profile was calculated by applying the S-N diagram. Finally, the total damage in the vulnerable parts was calculated by the linear cumulative damage law, and the fatigue life of the electro-mechanical actuator for the front wheel steering of a single aisle aircraft was evaluated.

Fatigue Analysis of External Fuel Tank and Pylon for Fixed Wing Aircraft (고정익항공기용 외부연료탱크 및 파일런 피로 해석)

  • Kim, Hyun-Gi
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.162-167
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    • 2020
  • In this study, a fatigue analysis of an external fuel tank and pylon for fixed-wing aircraft was carried out as part of the domestic development of fixed-wing aircraft. Through structural analysis, the analysis areas were selected, and the transfer function for unit loads was established in the selected parts. For each of the continuous load profiles, stress components in the selected areas were calculated using the load of each profile and the transfer function, and the Von Mises equivalent stress was employed as the representative stress of each profile. In addition, the rainflow counting technique was used to extract individual profiles obtained from the initial large load profiles and to calculate their amplitude and average values. For life evaluation, the S-N diagram of the Metallic Materials Properties Development and Standardization (MMPDS) was applied, and the damage value was calculated by Miner's rule to assess the life of the selected area. As a result of the life assessment, the life span requirement for the selected area of the external fuel tank and the pylon was assessed as being satisfied.

Fatigue Strength Evaluation of Carbody and Bogie Frame for the Light Rail Transit System (경량전철에 대한 차체 및 대차틀의 피로강도평가)

  • Lee, Eun-Chul;Lee, Joon-Seong;Choi, Yoon-Jong;Lee, Jung-Hwan;Suh, Myung-Won;Lee, Ho-Yong;Lee, Yang-Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.77-83
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    • 2008
  • In terms of saving costs, energy and materials, the weight of cars has been gradually reduced by optimizing design of structure, which also gives us good performance. In compliance with this, it should satisfy the lifetime of cars for 25 years under the operation. The purpose of this study is to evaluate the strength of fatigue using date from strain gauges attached carbody and bogie frame. This dynamic stress can be evaluated using S-N curve based on stress amplitude. Modified S-N curve by CORTON-DOLAN is used for more conservative and substantial evaluation. In addition, !he loadings itself of carbody and bogie frame are considered by calculating the rate of the differences which are occurred between empty car and fuiiy occupied car with passengers. Rainflow cycle counting method is applied to arrange the stress data for the modified S-N curve to predict lifetime of the materials. Conclusively the cumulative damages are not only calculated by Miner's Rule, but the safety factors are also determined by Goodman diagram.