• Title/Summary/Keyword: Railway Products

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A review of Safety standards for insulating materials in overhead contact line (전차선로 절연물의 안전성 평가기준 검토)

  • Lee, Bong-Jae;Jung, Ho-Sung;Lee, Ki-Won;Kwon, Sam-Young;Lee, Ki-Seung;Cho, Ho-Ryung
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.269-274
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    • 2008
  • The Seoul subway is acting the center of public transportation after the opening of the first line on August 15, 1974. and the subway line of the DC traction system is running and building to the ninth line. However, the main insulation parts used in overhead contact line are now imported from overseas products. Therefore, this paper considers domestic manufacture technology, supply easiness and economic effectiveness of insulation products and reviews the safety of support insulator used in rigid conductor line, stem insulator used in movable bracket and AC/DC different phase section insulator that localization development is necessary.

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Basic Design of Software for Eco-Efficiency Assessment of Electric Motor Unit(EMU) (전동차 에코효율성 평가를 위한 S/W 기본설계)

  • Kim, Yong-Ki;Lee, Jae-Young;Seo, Min-Seok;Eun, Jong-Hwan
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1253-1258
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    • 2006
  • As a global effort to conservate the environment, life cycle assessment(LCA) which considers the environmental impact through the life cycle of a product, from acquiring of resources to scrapping, has been actively applied. The LCA is a tool to calculate quantitatively the environmental impacts caused by products or services through their life cycles. Eco-efficiency need that express value of environmental impact provision EMU and develops in two forms according to use target of Eco-efficiency as a tool that environmental impact of EMU. It is a strategic instrument which assists stakeholders to understand which products, processes or services to target with future investments and which are not by comparing economic and ecological values. The results stand for aggregated information on economical value and environmental impact. Also, In this method, it is important to derive EPI(Environmental Performance Index) and SPI(Service Performance Index) from the sources available. The following is used as one of Eco-efficiency tools to achieve the target performance of processes, products and services for designer or projector. According to the eco-efficiency methodology for EMU developed in this study, the user definition and the DB design were carried out as a basic design of eco-efficiency S/W.

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A Study on Fatigue Analysis of Dropper for High Speed Electric Railway (고속선용 드롭퍼 피로분석 연구)

  • Lee, Tae-Hoon;Park, Ki-Bum;Jeon, Yong-Joo;Ryu, Young-Tae;Cho, Yong-Hyeon;Lee, Ki-Won;Park, Young
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1445-1453
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    • 2009
  • The dropper supports the contact wire and is attached using thimbles and various types of dropper clips on the catenary. Consequently droppers are subject to mechanical loads from friction and buckling during the passage of pantographs. If such mechanical loads occur repeatedly with every passing pantograph, it is possible that the dropper wire will break due to fatigue. In order to investigate failure causes for the high speed line dropper, theoretical analyses and experiments have been carried out. In this paper, mathematical formulas are derived for the prediction of the dropper static load. The measured values in the experiment agree well with the theoretical predictions. And, we performed measurement for the variation of forces on the dropper. To analyze the cause analysis on fracture of dropper wire, we have conducted experiment such as fatigue test of new products, SEM(Scanning Electron Microscope) and EDX(Energy Dispersive X-ray) of fractured specimens in the field. Finally, we also measured the vertical displacements when a pantograph moved at 300km/h under the Korean high speed overhead line.

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A review of test method the Double-system Track side Functional Modules in High speed line (고속선로변 2중화 정보처리모듈 시험방안 고찰)

  • Chang, Seok-Gahk;Back, Seung-Koo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.603-609
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    • 2008
  • Nowadays, double-system of TFM(Track-side Functional Modules) developed instead of single-system in use of high speed line to acquisition more availability. Safety Law for Railroad recommend to quality certification of development and general railway machines. It is important to select metrics which form the bases for testing software products. A number of package software development part do not open source cords, so testing external characteristic vectors having relationship with metrics. In this paper, review the process for the TFM Point Modules, Universal Modules and Switchers, think about the test methode of circuit boards output performance by using TFM tester and Simulators.

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A Study on FMEA Analysis Method for Fault Diagnosis and Predictive Maintenance of the Railway Systems (철도시스템 이상진단 및 예지정비를 위한 FMEA 분석 방안 연구)

  • Wang Seok Oh;Kyeong Hwa Kim;Jaehoon Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.5
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    • pp.43-50
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    • 2023
  • With the advent of industrialization, consumers and end-users demand more reliable products. Meeting these demands requires a comprehensive approach, involving tasks such as market information collection, planning, reliable raw material procurement, accurate reliability design, and prediction, including various reliability tests. Moreover, this encompasses aspects like reliability management during manufacturing, operational maintenance, and systematic failure information collection, interpretation, and feedback. Improving product reliability requires prioritizing it from the initial development stage. Failure mode and effect analysis (FMEA) is a widely used method to increase product reliability. In this study, we reanalyzed using the FMEA method and proposed an improved method. Domestic railways lack an accurate measurement method or system for maintenance, so maintenance decisions rely on the opinions of experienced personnel, based on their experience with past faults. However, the current selection method is flawed as it relies on human experience and memory capacity, which are limited and ineffective. Therefore, in this study, we further specify qualitative contents to systematically accumulate failure modes based on the Failure Modes Table and create a standardized form based on the Master FMEA form to newly systematize it.

A Study on Ventilation Effects on Smoke Behavior in Rescue Station for Tunnel Fires (철도터널 화재시 구난역 내의 연기거동에 미치는 배연효과에 관한 연구)

  • Jang, Won-Cheol;Kim, Dong-Woon;Lee, Seong-Hyuk;Ryou, Hong-Sun
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.294-299
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    • 2008
  • The present study investigates the ventilation effects on smoke spreading with the rescue stations. Experiments for tunnel fires were carried out for n-heptane pool em at different fire locations, and the heat release rates (HRR) were obtained by addition, using the commercial code (FLUENT), the present article presents numerical results for smoke behavior in railway tunnels with rescue station, and it uses the MVHS (Modified Volumetric Heat Source) model for estimation of combustion products resulting from the fire source determined from the HRR measurement. As a result, it is found that smoke propagation is prevented successfully by the fire doors located inside the cross-passages and especially, the smoke behavior in the accident tunnel can be controlled through the ventilation system because of substantial change in smoke flow direction in the cross-passages.

Enhancement of BIM Modeling Automation Algorithm for Linear-Based Tunnel Infrastructure and Development of BIM Modeling Automation System (선형기반 터널 인프라 구조물의 BIM 모델링 자동화 알고리즘 개선 및 BIM 모델링 자동화 시스템 개발)

  • Kim, Yun-Ok;Kim, Ji-Young; Kim, Tae-Min;Moon, So-Yeong
    • Journal of KIBIM
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    • v.13 no.3
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    • pp.1-11
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    • 2023
  • In order to use BIM as a tool for improving the productivity and quality of products in the construction industry, a BIM model must be created from the design stage first. Infrastructure structures such as bridges and tunnels are mainly created based on three-dimensional alignment in the generation of BIM models. Especially, generation of BIM models based on three-dimensional linearity has high task difficulty and algorithms for automating BIM modeling for railway infra structures have been suggested in previous studies. This study improved the BIM modeling automation algorithm of railway infrastructures and developed a system based on the algorithm so that it can be easily used by ordinary users. The system was built as an add-in system of Autodesk's Revit. As an improvement first, it is possible to arrange different libraries for each pattern, enabling various uses. In addition, it can be created models of several members with a single process and the system can automatically places structures that are added periodically, such as Rock Bolt and Fore Polling. Finally, 3D length information and volume for each pattern are automatically calculated for more accurate 3D-based volume calculation. This study contributes to increasing user accessibility by building a BIM modeling automation algorithm into a system. The system is expected to improve the efficiency of BIM modeling creation of linear-based infra structures, including railway infrastructure.

Study on Improving the Environmental Performance of a Railway Vehicle through a Life Cycle Assessment of the Tilting Train (틸팅열차의 전과정평가를 통한 철도차량 환경성 개선방안연구)

  • Lee, Cheul Kyu;Kim, Yong-Ki;Lee, Jae-Young;Choi, Yo-Han;Kim, Cho-Young
    • Journal of the Korean Society for Railway
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    • v.17 no.1
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    • pp.1-6
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    • 2014
  • Recent international environmental regulations are focused on reducing pre-contamination and on sustainable development prior to the usage stage of a product. The Environmental Performance Declaration is being used as a tool for quantifying the environmental performance of products, to reduce contamination in advance, and for advertising the results of railway vehicles in Europe. In this study, a life cycle assessment of the tilting train was conducted, the first such case study in Korea, according to the ISO 14025 standard and Korea EDP (Environmental Declaration of the Product) rule. As a result of the LCA, the life cycle carbon emission of the tilting train was determined to be $3.54{\times}10^7kgCO_2eq.$ which is higher than that of a European train. Also, the amount of $CO_2$ emission of the Mcp and car body is higher than that of the other car and bogie.

Molding Quality Evaluation on Composite Laminate Panel for Railway Vehicle through Cure Monitoring using FBG Sensors (광섬유 FBG 센서기반 성형 모니터링을 통한 철도 차량용 복합재 내장재 패널의 성형 품질 평가)

  • Juyeop Park;Donghoon Kang
    • Composites Research
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    • v.36 no.3
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    • pp.186-192
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    • 2023
  • Recently, in the field of railway vehicles, interest in the use of composite materials for weight reduction and transportation efficiency is increasing. Accordingly, research and commercialization development to apply composite materials to various vehicle parts are being actively conducted, and evaluation is conducted centering on post-measurement such as mechanical performance evaluation of finished products to verify quality when composite materials are applied. However, the analysis of heat and stress generated during the molding process of composite materials, which are factors that greatly affect manufacturing quality, is insufficient. Therefore, in this study, in order to verify the molding quality of composite parts for railway vehicles, the molding quality analysis was conducted for the two types of composite interior panels (laminate panel and sandwich panel) that are most actively used. To this end, temperature and strain changes were monitored during the molding process by using an FBG fiber optic sensor, which is easy to apply to the inside of the composite, and the residual strain value generated after molding was completed was measured. As a result, it was confirmed that overheating and excessive residual stress did not occur, thereby verifying the excellent molding quality of the composite interior panel for railway vehicles.

Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process (3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.802-809
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    • 2017
  • 3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.