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Construction of High-Precision Ultrasonics Distance Amplitude Characteristics Curve for Integrity Evaluation of Rail Weld Zone (레일용접부의 건전성평가를 위한 고정밀 초음파 거리진폭특성곡선의 구축)

  • 윤인식
    • Journal of the Korean Society of Safety
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    • v.18 no.1
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    • pp.8-13
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    • 2003
  • This study proposes integrity evaluation method of weld zone in rails using high precision distance amplitude characteristics curve(DACC) and ultrasonic signals. For these purposes, the ultrasonic signals for defects(porosity and crack) of weld zone in rails are acquired in the type of time series data and echo strength. 6 lines in the DACC indicated damage evaluation standard of weld zone in rails. The aquired ultrasonic signals agree fairly well with the mesured results of reference block and sensitivity block(defect location, beam propagation distance, echo strength, etc). The proposed high precision DACC in this study can be used for integrity evaluation of weld zone in rails.

Feasibility Study for Wear Resistance of Rails (레일의 내마모성에 대한 타당성 연구)

  • Chang, Seky;Pyun, Young Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.576-579
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    • 2014
  • Rails are continuously exposed to severe environments due to increases in train service frequency, passing tonnage, and speed. Wear is one of the most common types of damage observed on rails. The surface of railsis heat treated to secure safety at critical sites, such as curved tracks or turnouts. Ultrasonic nanocrystal surface modification (UNSM), a new approach for rails, was examined to strengthen the rail surface. The effect of UNSM on the wear resistance of rail specimens was compared with that of heat treatment. Wear resistance was improved after UNSM treatment due to increased hardness and surface compressive residual stress.

Library Deletion in Ruby on Rails based Application (Ruby on Rails 기반 어플리케이션의 라이브러리 축소)

  • Park, Kyu-Tae;Ji, Jeong-Hoon;Kim, Won-Young;Woo, Gyun
    • Proceedings of the Korea Information Processing Society Conference
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    • 2009.11a
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    • pp.431-432
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    • 2009
  • 근래에 클라우드 컴퓨팅 개념이 도입되면서 수많은 데스크톱 어플리케이션들이 웹기반 어플리케이션으로 옮겨가거나 비슷한 기능의 웹-어플리케이션으로 재차 제작 되고 있는 추세이다[1]. 이에 Ruby on Rails 프레임워크는 웹-플랫폼을 쉽게 개발하고, 유지 보수가 편리한 장점으로 인하여 많은 웹 어플리케이션 개발에서 사용된다[2]. 따라서 Ruby on Rails 기반의 이동형 서버 어플리케이션 형태를 배포하기 위해서는 Ruby 언어를 탑재해야 한다. 하지만 Ruby 전체의 용량은 개발하는 어플리케이션의 절반 이상이거나 상당부분을 차지한다. 이러한 Ruby의 용량을 줄이고, 해당 어플리케이션의 설치 속도를 줄이고자한다. 이는 Ruby 언어의 필수 사용 라이브러리와 개발하려는 어플리케이션에서 참조하는 라이브러리를 찾아낸 다음 불필요한 부분들을 제거해 나가는 방법으로 연구하였다.

Model tests on resistance and seakeeping performance of wave-piercing high-speed vessel with spray rails

  • Seo, Jeonghwa;Choi, Hak-Kyu;Jeong, Uh-Cheul;Lee, Dong Kun;Rhee, Shin Hyung;Jung, Chul-Min;Yoo, Jaehoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.5
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    • pp.442-455
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    • 2016
  • The resistance and seakeeping performance of a high-speed monohull vessel were investigated through a series of model tests in a towing tank. The hull had a slender wave-piercing bow, round bilge, and small deadrise angle on stern. Tests on the bare hull in calm water were first conducted and tests on spray rails followed. The spray rails were designed to control the flow direction and induce a hydrodynamic lift force on the hull bottom to reduce trim angle and increase rise of the hull. The maximum trim of the bare hull was $4.65^{\circ}$ at the designed speed, but the spray rails at optimum location reduced trim by $0.97^{\circ}$. The ship motion in head seas was examined after the calm water tests. Attaching the rails on the optimum location effectively reduced the pitch and heave motion responses. The vertical acceleration at the fore perpendicular reduced by 11.3%. The effective power in full scale was extrapolated from the model test results and it was revealed that the spray rails did not have any negative effects on the resistance performance of the hull, while they effectively stabilized the vessel in calm water and waves.

A Study on Estimation of Fatigue Life of Aged Continuous Welded Rail using the Field Test (현장측정을 통한 노후 레일의 피로수명 평가에 관한 연구)

  • Kong, Sun-Yong;Sung, Deok-Yong;Kim, Jun-Hyung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.352-364
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    • 2007
  • It is essential to reduce track maintenance costs and to extend the periodic replacements of continuous welded rails based on accumulated passing tonnage. As recently train load decrease and rail joints wear down less, the periodic replacements of continuous welded rails can be extended. There are many kinds of rail damage like squat, head-check and corrugation. These can be taken nondestructive or naked eye test. So the periodic replacements of continuous welded rails based on accumulated passing tonnage were examine with focusing on a crack of rail bottom of continuous welded rail. Therefore, this study measure dynamic response of track by metro train load, it compute impact coefficient and track spring coefficient for estimating a condition of actual track system. Also, it is converted the measured stress waveform into stress frequency histogram by the rain-flow counting methods, and then the equivalence of stress is calculated. As apply s-n curve of a new welded rail, accumulated fatigue damage ratio of laid rail and remaining service lives is estimated. This study suggest a plan of the periodic replacements of continuous welded rails based on accumulated passing tonnage classified by the types of track system.

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The Problem and Improvement Plan of Ultrasonic Exploration of Weld Zone in Railway Rails (철도 레일 용접부 초음파 탐상의 문제점 및 개선방안)

  • Jang, Suk-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.4
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    • pp.123-133
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    • 2004
  • The evaluation standard method of weld zone in rails is not exhibited in case of the domestic and the outside about ultrasonic inspection method. therefore, practical affairs a mans on the ground know very little about evaluation method of pass and failure. This paper discuss about ultrasonic exploration of weld zone in railway rails to know practical affairs a mans that the first, "problem and improvement direction of domestic track construction specifications applied according to a place ordering" and the second, "the method applied of ultrasonic exploration test of weld zone in railway rails".

Analysis of Dispersion Characteristics of Guided Waves in Rails (레일 초음파의 분산 특성 해석)

  • Kang, Bu-Byoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1257-1264
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    • 2011
  • Guided ultrasonic waves propagating over long distances within a short period provide a fast long-range inspection method. However, structures with arbitrary cross-sections, such as rails, have complicated dispersion characteristics that make analysis of the ultrasonic signal difficult. Therefore, an understanding of the characteristics of the propagating waves in rails is important for the creation of a reliable and practical inspection system using guided waves. In particular, it is necessary to investigate the dispersion characteristics of the guided waves. This paper introduces a method for the calculation of the dispersion curves of KS60 rails by adopting a SAFE method, and discusses the possibility of using guided waves as a technique for rail inspection.

A Study on the Contact Power by Coating Material of Spray in AT Feeding Method (AT급전방식에서 코팅재에 의한 접촉전력에 대한 연구)

  • Kim, Min-Seok;Kim, Min-Kyu;Park, Yong-Gul;Lee, Jong-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.1
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    • pp.85-92
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    • 2011
  • Main characteristic in railroad is the guided movement of the wheel by the track through a metal-to-metal contact, conferring to the rail vehicle a single degree of freedom. There are defects such as head check, shelling, corrugation, squats etc in surface of the rail by interface between the wheel and rail. These defects bring about reducing the life-cycle of rails and track components and increasing noises. In case of bad conditions, it is possible to happen to full-scale accident such as derailment. Recently, the track capacity has been increased for increasing speed and operation efficiency. So, maintenance and indirect cost have been increased. Currently, a coating method of rail construction is proposed by using the ceramics in Korea. Rails are used as the earth in electrical railroad systems. Currently traction return current is flowed through wheels of trains. In case of rails coated, problems are caused in the contact power between wheel and coating material of spray. In this paper, electric model is presented in the AT feeding method. In case of rails coated, electric model is presented. Also, standard resistance of the ceramic is demonstrated by contact power between wheel and coating material of spray.

Experimental modal analysis of transverse-cracked rails-influence of the cracks on the real track behavior

  • Domingo, Laura Montalban;Giner, Beatriz Baydal;Martin, Clara Zamorano;Herraiz, Julia I. Real
    • Structural Engineering and Mechanics
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    • v.52 no.5
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    • pp.1019-1032
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    • 2014
  • Rails are key elements in railway superstructure since these elements receive directly the train load transmitted by the wheels. Simultaneously, rails must provide effective stress transference to the rest of the track elements. This track element often deteriorates as a consequence of the vehicle passing or manufacturing imperfections that cause in rail several defects. Among these rail defects, transverse cracks highlights and are considered a severe pathology because they can suddenly trigger the rail failure. This study is focused on UIC-60 rails with transverse cracks. A 3-D FEM model is developed in ANSYS for the flawless rail in which conditions simulating the crack presence are implemented. To account for the inertia loss of the rail as a consequence of the cracking, a reduction of the bending stiffness of the rail is considered. The numerical models have been calibrated using the first four bending vibration modes in terms of frequencies. These vibration frequencies have been obtained using the Experimental Modal Analysis technique, studying the changes in the modal parameters of the rails induced by the crack and comparing the results obtained by the model with experimental results. Finally, the calibrated and validated models for the single rail have been implemented in a complete railway ballasted track FEM model in order to study the static influence of the cracks on the rail deflection caused by a load passing.

Residual Stress Analysis of New Rails Using Contour Method (굴곡측정법을 이용한 신 레일의 잔류응력 분석)

  • Song, Min Ji;Choi, Wookjin;Lim, Nam-Hyoung;Kim, Dongkyu;Woo, Wanchuck;Lee, Soo Yeol
    • Journal of The Korean Society For Urban Railway
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    • v.6 no.4
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    • pp.393-399
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    • 2018
  • It is well recognized that residual stresses of the rails, generated from the manufacturing process including roller straightening and heat treatment, play an important role in determining fatigue and fracture properties of the rails. Thus, it has been a challenge to measure the residual stresses accurately. In this work, contour method was employed to evaluate the residual stresses existing in interior of the rails. The cross section perpendicular to the longitudinal direction of the rail was cut at a very slow rate using electric discharge machining (EDM), after which a laser-based flexural measuring instrument enabled us to precisely measure the flection of the cross section. The measured data were converted into the residual stresses using the commercial finite element package, ABAQUS, through a user-defined element (UEL) subroutine, and the residual stresses of the new rails (50N, KR60, UIC60) with three different specifications were compared.