• Title/Summary/Keyword: Rack Design

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Designing Racks for Transporting Flat Glass Products in a Construction Industry (건설 산업용 판유리 운반을 위한 랙 설계)

  • Kwon, Kyung Jin;Hong, Soondo;Kim, Kap Hwan
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.4
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    • pp.270-279
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    • 2016
  • A glass product manufacturing company transports a large number of flat glass products from a manufacturing firm to a building construction site. The products are transported using specially designed racks, which assure fewer glass breakages during the deliveries. This study determines the sizes of the racks which minimize the total logistics cost including costs for rack purchasing, handling, transportation, and inventory costs. The determination of the rack size should consider tradeoff relationships between the amount of glasses piled in a rack and the number of racks loaded on a truck, and affects the required number of racks and the truck operational cost. A truck loading algorithm is proposed to maximize a high truck utilization, and an enumeration method is proposed to determine the optimal combination of rack sizes considering the total logistics cost. The numerical example is solved by using a real data.

Pitting Life for RRP System (RRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyung-Chul;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.387-393
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    • 2012
  • A roller rack pinion (RRP) system, which consists of a rack-bar and a cam pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains, and meshes with the cam pinion. This paper first proposes the exact tooth profile of the cam pinion and the non-undercut condition to satisfy the required performance by introducing the profile shift coefficient. The paper then investigates the load stress factors under various shape design parameters to predict the gear surface fatigue limit, which was strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly with an increase in the profile shift coefficient.

Seismic Performance Evaluation of the Li-Polymer Battery Rack System for Nuclear Power Plant (원자력발전소용 리튬폴리머 배터리 랙 시스템의 내진성능평가)

  • Kim, Si-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.13-19
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    • 2019
  • After the Fukushima nuclear accident, a new power supply using a lithium polymer battery has been proposed the first time in the world as the safety of the emergency battery facility has been required. It is required to have the safety of the rack system in which the battery device is installed in order to apply the proposed technology to the field. Therefore, the purpose of this study is to evaluate the seismic performance of string and rack frame for lithium-polymer battery devices developed for the first time in the world to satisfy 72 hours capacity. (1) The natural frequency of the unit rack system was 9 Hz, and the natural frequency before and after the earthquake load did not change. This means that the connection between members is secured against the design earthquake load. (2) he vibration reduction effect by string design was about 20%. (3) As a result of the seismic performance test under OBE and SSE conditions, the rack frame system was confirmed to be safe. Therefore, the proposed rack system can be applied to the nuclear power plant because the rack system has been verified structural safety to the required seismic forces.

Seismic and Structure Analysis of a Temporary Rack Construction in a Nuclear Power Plant (원자력 발전소 공사용 임시받침대의 내진 및 구조해석)

  • Kim, Heung-Tae;Lee, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1265-1271
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    • 2011
  • In this study, the safety of a rack structure was evaluated through seismic analysis considering fluid-structure interactions using a finite-element model. The rack structure was immersed under water, so it was influenced by the water. The fluid-structure interaction can be specified in terms of the hydrodynamic effect, which is defined as the added mass per unit length. Modal analysis and seismic analysis using the Floor Response Spectrum (FRS) were carried out under Operating Basis Earthquake (OBE) and Safe Shutdown Earthquake (SSE) conditions. The analytical maximum displacements of the rack structure were 0.29 and 0.36 mm under OBE and SSE conditions, respectively. The maximum stresses were 17.9 MPa under OBE conditions and 19.6 MPa under SSE conditions; these results corresponded to 23 % and 14% of the yield strength of the applied material, respectively.

Air Transport Rack Design and Temperature Test Study for UAV (무인항공기용 ATR 설계 및 온도시험에 관한 연구)

  • Kim, Sung-Su;Kim, Do-Yul;Choi, Kee-Young;Park, Choon-Bae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.3
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    • pp.253-259
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    • 2007
  • Standard design and suitable environmental test method should be applied to increase the reliability of UAV flight control systems. UAV flight control systems under development domestically have enough capabilities for complicated missions. However, most low cost systems are not designed with concepts of compatibility, adaptability, and environmental compliance. This paper explains ATR(Air Transport Rack) standard that is widely used on aircraft. The paper presents a design uses commercial off-the-shelf parts. The paper also presents various environmental standards for airborne equipments, including U.S. military specifications. The developed FCS was tested under these specifications. The paper shows the test procedures and results.

Expected Waiting Times for Storage and Retrieval Requests in Automated Storage and Retrieval Systems (자동창고의 저장 및 불출요구의 대기시간에 관한 연구)

  • Cho, Myeonsig;Bozer, Yavuz A.
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.4
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    • pp.306-316
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    • 2004
  • We present a closed form approximate analytical model to estimate the expected waiting times for the storage and retrieval requests of an automated storage/retrieval (AS/R) system, assuming that the storage/retrieval (S/R) machine idles either at the rack or at the input/output point. The expected waiting times (and the associated mean queue lengths) can play an important role to decide whether the performance of a stable AS/R system is actually acceptable, to determine buffer size (or length) of the input conveyor, and to compute the number of the rack openings which is required to hold the loads which are requested by processing machines but waiting in the rack to be retrieved by the SIR machine. This model can be effectively used in the early design stage of an AS/R system.

Analysis and design of LNG open rack vaporizer (LNG 개방래크 기화기의 해석 및 설계)

  • Park, J.S.;Chang, H.M.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.9 no.2
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    • pp.189-197
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    • 1997
  • The vaporizing characteristics of LNG(liquefied natural gas) via heat exchanger with sea water are analytically studied for an open rack vaporizer(ORV). This study is intended to supply the design data for the domestic fabrication of the corrosion-resistant vaporizer tube. A computational program is developed to predict the exit temperature of LNG for various conditions. In the program, thesimple and justifiable heat transfer models are selected for fully-developed internal flow of LNG, the star-shaped finned-tube, and the external falling films of sea water, as well as the possible ice formation and the fouling on the tube walls. It is found that the enongh corrugation inside of the tube wall is the most significant in the vaporizer performance for the current operating conditions. the effects of other design parameters on the heat exchanger between LNG and sea water are quantitatively presented.

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Design of Automated Warehouse Systems

  • Park, Eui H.;Park, Young H.
    • Journal of the Korean Operations Research and Management Science Society
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    • v.13 no.1
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    • pp.39-50
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    • 1988
  • The warehousing of inventories is an enormous expense to industries worldwide, and yet there are few available that can be used to design rack storage systems while considering overall system costs. The primary objective of this paper is the development of an overall ware hous storage system costs model to aid a warehous planner in the design of automated warehouse systems. A simulation model and statistical estimation procedures are used to determine the maximum inventory levels accumulated in the receiving, storage, and shipping areas. The overall cost model is developed to determine the required total land, the initial investment fund, the number of pieces of handling equipment, and the storage rack configuration for the main storage area. A numerical example is then presented to demonstrate the application of the overall system cost model developed in this paper.

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An Improvement of Fire Safety Code for Rack-Type Warehouse in Korea (국내 랙크식 창고의 방화관련 규정 개선에 관한 연구)

  • Kim, Woon-Hyung;Lee, Young-Jae
    • Fire Science and Engineering
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    • v.28 no.6
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    • pp.69-75
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    • 2014
  • Recently Amore pacific rack-type warehouse fire broke out and argue an urgent improvement of fire protection design code including automatic sprinkler and detection design. Various type of commodities have their unique fire characteristics from fire spread rate and heat lease rate and fire hazard depends on storage height, rack arrangement, aisle width, fire load etc. With increasing ceiling height for more storage space prevent effective water spray of sprinkler head, also delays detection time causes failure of early suppression. To achieve fire protection code performance of this occupancy, Major code articles relating to a classification of commodity, sprinkler system installation, detection and fire fighting are reviewed and suggested based on fire case analysis, code review between country and field survey.