• Computers and Concrete
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• v.33 no.4
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• pp.373-384
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• 2024

In this study, a novel mountain train system was developed that can run along a steep gradient of 180 ‰ and sharp curve with a minimum radius of 10 m. For this novel mountain train, an embedded precast concrete rack rail track was implemented to share the track with an automobile road and increase constructability in mountainous regions. The embedded rack rail track is connected to a hydraulically stabilized base (HSB) layer with shear anchors, which must have sufficient longitudinal resistance because they bear most of the traction forces originated from the rack rail and longitudinal loads owing to the steep gradient. In addition, the damage to the shear anchor parts, including the surrounding concrete, must be strictly limited under the service load because the maintenance of shear anchors inside the track is extremely difficult after installation. In this study, the focus was made on the shear anchor behavior and design an embedded rack rail track, considering the serviceability and ultimate limit states. Accordingly, the design loads for mountain trains were established, and the serviceability criteria of the anchor were proposed. Subsequently, the resistance and damage of the shear anchors were evaluated and analyzed based on the results of several finite element analyses. Finally, the design method of the shear anchors for the embedded rack rail track was established and verified.

• Journal of the Korean Society of Safety
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• v.12 no.4
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• pp.39-46
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• 1997

This study describes a computer aided design system on involute gear for power transmition. Input data for gear design are pressure angle $20^{\circ}$, transmitted power, gear volume, gear ratio, addendum ratio of rack, dedendum ratio of rack, edge radius of rack, allowable contact stress and allowable bending stress etc. Bending strength contact strength and scoring are considered as the design constraints. Method of optimization developed this study. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.1135-1136
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• 2013

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.3
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• pp.299-305
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• 2017

Gate-lifting devices in small- to mid-sized sluice gates mostly employ the mechanical roller rack pinion (RRP) system. This RRP system, which consists of a rack-bar and a pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains that mesh with the pinion. In this study, we adopt an exact involute-trochoid tooth profile of the pinion to obtain a higher contact fatigue strength using the profile modification coefficient. Further, we determine the contact forces and investigate Hertz contact stresses to predict the pitting life of the pinion according to varying the shape design parameters. The results indicate that the design fatigue life of an RRP system for sluice gate can be achieved only when the design value of the profile modification coefficient reaches or exceeds a certain level.

• Journal of Institute of Control, Robotics and Systems
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• v.22 no.2
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• pp.83-88
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• 2016

In this paper, a design method for a logistics transportation robot based on a modular conveyor rack and path planning considering the environment of a logistics center is proposed. The driving part of the logistics transportation robot is designed and the working method of lifter for the transportation function is explained. The design of the modular conveyor rack is also described and an algorithm for a logistics transportation robot using a modular conveyor rack is suggested. The $A^*$ algorithm is improved by using the concept of rotation cost and the initial state of the transportation robot's characteristics. We experimented with a four-step transportation algorithm for a logistics transportation robot using a modular conveyor rack and showed that the proposed method can be used successfully in a logistics center. In addition, we verified the effectiveness of the improved $A^*$ algorithm considering the rotation cost and the initial state of the robot.

• Steel and Composite Structures
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• v.18 no.5
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• pp.1259-1277
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• 2015

The present study is focused on the behavior and design of perforated steel storage rack columns under axial compression. These columns may exhibit different types of behavior and levels of strength owing to their peculiar features including their complex cross-section forms and perforations along the member. In the present codes of practice, the design of these columns is carried out using analytical formulas which are supported by experimental tests described in the relevant code document. Recently proposed analytical approaches are used to estimate the load carrying capacity of axially compressed steel storage rack columns. Experimental and numerical studies were carried out to verify the proposed approaches. The experimental study includes compression tests done on members of different lengths, but of the same cross-section. A comparison between the analytical and the experimental results is presented to identify the accuracy of the recently proposed analytical approaches. The proposed approach includes modifications in the Direct Strength Method to include the effects of perforations (the so-called reduced thickness approach). CUFSM and CUTWP software programs are used to calculate the elastic buckling parameters of the studied members. Results from experimental and analytical studies compared very well. This indicates the validity of the recently proposed approaches for predicting the ultimate strength of steel storage rack columns.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.8
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• pp.50-55
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• 2020

This study investigates the injection molding of a plastic rack gear and focuses on deflections in the part. The causes of deflections were found and resolved through a trade-off study by injection molding analysis. Based on a warpage analysis, the fiber orientation was found to be a dominant factor in the occurrence of deflections. Changes in the part design and various injection conditions were analyzed for their effects in reducing deflections. Based on the trade-off study, a new part bottom design, injection time, and melt temperature were recommended. A trial injection was done for the new plastic rack gear, and measurements showed that its flatness surpassed that of the original part and met the specified requirement. The short injection time, low melt temperature, and symmetric similar configuration of the part contributed to the reduction in deflections. Therefore, optimized gate design and injection conditions as well as a new part design were validated through injection molding analysis in this study.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.283-289
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• 2012

Cam rack pinion (CRP) system which consists of cam rack and roller pinion transforms the rotation motion into linear one. The roller pinion has the plurality of rollers and meshes with its conjugated cam rack. The exact tooth profile of the cam rack and the non-undercut condition to satisfy the required performance have been proposed by introducing the profile shift coefficient. The load stress factors are investigated by varying the shape design parameters to predict the gear surface fatigue limit which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.6
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• pp.97-103
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• 2008

In general, the strength of gears is calculated using the formula of AGMA or JGMA. But these formula can not be applied directly to the strength calculation of the rack and pinion of steering gear assay, because of complex tooth and contact shapes. So Lewis bending stress and Hertzian contact stress formula are generally used for the design of rack and pinion of steering gear assay. But these formula do not also give the exact stress of rack and pinion. In this paper, comparing the finite element analysis results and the experimentally measured values, it is shown that the finite element modeling technique of the rack and pinion of steering assay is reasonable.

• Fire Science and Engineering
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• v.34 no.1
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• pp.26-36
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• 2020

It is very difficult to suppress fire by rapid flame spread through flue space between flammable commodities on the rack when a fire occurs in the rack storage. At present, the fire protection system for rack storage in Korea has many issues, and the new fire protection system was designed and developed by it. A smart system using the sensor network and artificial intelligence was designed to detect fire very rapidly and track the location of a fire. In the very early stages, the system was constructed using vertical open sprinkler pipes, wet pipes, and solenoid valves to allow water to spray near fire locations. Based on the design results, the system was installed and tested, and the full-scale test was successfully completed.