• Title/Summary/Keyword: Raceway

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Design evaluation of wind turbine pitch/yaw bearings by contact stress analysis (응력해석을 통한 풍력 발전기용 피치/요 베어링 설계 검증)

  • Ka, Jaewon;Kim, JaeDong;Nam, Yongyun;Rim, Chaewhan;Park, Youngjun;Bang, Jesung;Lee, Youngshin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.43.2-43.2
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    • 2011
  • Wind turbine pitch/yaw bearings are relatively big and have different operating conditions like very heavy load to support compared with widely used industrial bearings. Once pitch/yaw bearings failed, according to their special surroundings, serious damages like higher repair costs and additional costs by stopped electricity generation are occur. Therefore, pitch/yaw bearings must be designed to have enough strength and fatigue life under actual operating conditions. In this study, with finite element analysis, it was investigated that stress distribution between rolling elements and raceway and comparatively analyzed using widely used guideline (NREL DG03). Design parameters of wind turbine pitch/yaw bearings are also analyzed, and it could be used as reference for the large bearing design field.

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Web-based Real Time Failure Diagnosis System Development for Induction Motor Bearing (유도전동기 베어링의 원거리 실시간 결함진단시스템 개발)

  • Kwon, Oh-Heon;Lee, Seung-Hyun
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.1-8
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    • 2005
  • The industrial induction motor is widely used in the rotating electrical machine for the transmission of power. It is very reliable equipment, but it could lead to the loss of production and lift when failure occurs. Therefore, the failure data is acquired and analyzed by attaching an exclusive instrument to existing induction motor. However, these instruments could lead to side effects, increasing the production costs, because they are very expensive. The purpose of this study is the development of an induction motor bearing failure diagnosis system constructed using LabVIEW which can be supplied the kernelled function, process monitoring and current signature analysis. In addition, the availability and reasonability of the constructed system was examined for an induction motor with failure defects in outer raceway and ball bearing. From the results, it shows that failure diagnosis system constructed is useful for real-time monitoring with detection of bearing defects over the web.

Analysis and Fatigue Life Evaluation of the Ball Bearing with Thin-Section Raceways (박판 궤도륜 볼베어링의 특성해석 및 피로수명 평가)

  • 김완두
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.48-55
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    • 1997
  • The ball bearing with thin-section raceways which is much lighter than other conventional bearings used in most modem passenger cars and small tracks. The important design parameters of this bearing is the groove radius of raceways, the diametral clearance, the free contact angle and so on. The optimal value of these parameters were determined by considering the dynamic load capacity, the contact angle and the calculated fatigue life. The contact angle between a ball and raceways was calculated by considering the local contact deformation and the structural deformation of thin-section raceways which was estimated by FEM. The raceways were made by means of the press-forming process. The fatigue life tester was designed and manufactured. The fatigue life test was executed and the reliability of this bearing was confirmed.

Design of Shoulder Height for Ball Bearing using Contact Analysis (접촉해석을 이용한 볼 베어링의 Shoulder Height 설계)

  • Kim, Tae-Wan;Yoon, Ki-Chan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.228-233
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    • 2008
  • In this study, the methodology for determination of shoulder height in the internal shape design of ball bearing using 3D contact analysis is proposed. The static analysis of a ball bearing was performed to calculate the distribution of applied contact load and angles among the rolling elements. From each rolling element loads and the contact geometry between ball and inner/outer raceway, 3D contact analyses using influence function are conducted. These methodology is applied to HDD ball bearing. A critical axial load and a critical shoulder height which are not affected by edge are calculated. The proposed methodology may be applied to other rolling element bearing for the purpose of reducing the material cost and improving the efficiency of the bearing design process.

Displacement transducer technique for bearing health monitoring (베어링 장해모니터링을 위한 변위트란스듀서 기술)

  • Kim, P.Y.
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.3
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    • pp.1-10
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    • 1986
  • This paper describes a new, effective method developed at the National Research Council Canada for rolling element bearing incipient failure detection. This method can detect not only outer race damage, previously published, but also inner race damage with a 100% detection rate based on a sample size of 32. The prediction of the exact angular location of the damage spot along the raceway is illustrated and experimental confirmation is presented. For the first time, a statically measurable parameter for inner and outer race damage is introduced as a means of verifying other techniques which do not offer absolute proof, but resort only to "overwhelming evidence". A brief comparison with other methods such as Shock Pulse Method, Kurtosis Analysis and High Frequency Resonance Technique is presented. A computerized automatic monitoring system utilizing the new method is described and experimental results are presented.presented.

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Growth Characteristics of Juvenile Abalone, Haliotis discus hannai by Reared Methods in order to High Density Intermediate Culture in Land-based Tank (육성수조 내 북방전복, Haliotis discus hannai 치패 고밀도 중간양성 사육방식별 성장특성)

  • Lee, Si-Woo;Kim, Byeong-Hak;Park, Min-Woo;Kim, Tae-Ik;Son, Maeng-Hyun
    • The Korean Journal of Malacology
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    • v.31 no.2
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    • pp.83-92
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    • 2015
  • The effect of different intermediated rearing method by expanding the attached floor space in order to highly density culture on the growth characteristics and survival rate of the juvenile abalone, Haliotis discus hannai, were investigated in land-based tanks. The intermediated culture methods was determined thru the shelter counts and layer for 10 month with two replicates : the single layer shelter (SLS), the double layer shelter (DLS), the triple layer shelter (TLS) and the single layer shelter under net cage (SLSNC). In addition, the culture on shallow race way tank had to set up as culture of the ditch raceway tank (CDRT) and the floor race way tank (CFRT). In the growth performance of reared abalone (initial mean shell length $54.18{\pm}7.39mm$ and weight $1.93{\pm}0.14g$) at experimental tanks, that the absolute growth rate (ARG), daily growth rate (DGR) and specific growth rate (SGR) to the shell length and shell breadth was not significant at each experimental tanks except SLSNC. As well as too, weight gain (WG), daily weight gain (DWG) and specific weight gain (SWG) to weight was not significant at each experimental tanks except SLSNC, too. Survival rates of CDRT and CFRT was lower than those of different experimental tanks (P < 0.05). Therefore, these results is showed that high density different intermediated rearing method by expanding the attached floor space for juvenile H. discus hannai was not have difference as growth performance and survival rate both one layer shelter and multi layer shelter. Also, it is considered that shallow race way tank was not useful rearing for the juvenile intermediate culture of H. discus hannai in land based.

Design Tolerance of High Speed Spindle considering the Variation of Ball Contact Angle in the Angular Contact Ball Bearings (고속 주축베어링의 볼 접촉각 변동을 고려한 주축 설계공차)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.609-615
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    • 2010
  • Angular contact ball bearings in a high speed spindles are under the extreme conditions, such as high temperature, big centrifugal force and thrust cutting forces. So, the assembly contacts between spindle shaft and inner ring bearings, bearing housing and outer ring of bearings are occasionally unstable at high speed revolution. Furthermore, the ball contact angle of a bearing, which influence stiffness and lifetime of bearings, are changed according to loads and rotational speed. To analyze internal forces of a bearing under high speed revolution, the ball contact are calculated using nonlinear equations in consideration of rotational speed, thrust loads and raceway form. Diameter increase of inner and outer ring by influence factors, such as internal forces to inner and outer ring, centrifugal force and temperature of inner and outer rings are calculated to establish stable state in bearing assembly in high speed spindle. Finally, contribution ratio of influence factor to assembly design tolerance of inner and outer rings are shown and the stable assembly design tolerance are proposed.

Evaluation of Boundary Conditions for Structural Analysis of Wheel Bearing Units (Wheel Bearing Unit의 구조해석을 위한 경계조건 설정에 관한 연구)

  • 김기훈;유영면;임종순;현준수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.230-237
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    • 2000
  • The wheel bearing in vehicles has been improved to unit module by joining a bearing to a hub in order to achieve weight reduction and easy assembly. Currently, the contact force between a raceway and balls of a bearing is applied as the external force in order to analyse the structure of the unit type bearings. In this paper, simplified boundary conditions are discussed for structure analysis of wheel bearing unit. From the procedure, the contact conditions of balls and race in wheel bearing unit are considered as equivalent non-linear spring elements. The end node of a spring element is constrained in displacement. And the external force of boundary conditions is applied at the contact point between tire and road. For the evaluation of this analysis, its results for the force of spring elements are compared with contact forces of calculated results. and also maximum equivalent stresses of analysis are compared with results of test at the flange of inner ring. The analysis results with proposed boundary conditions are more accurate than results from analysis which is generally used.

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Characterization of the dynamic behavior of a linear guideway mechanism

  • Chang, Jyh-Cheng;Wu, Shih-Shyn James;Hung, Jui-Pin
    • Structural Engineering and Mechanics
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    • v.25 no.1
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    • pp.1-20
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    • 2007
  • Dynamic behaviors of the contact surface between ball and raceway in a guideway mechanism vary with the applied loads and hence affect the mechanical responses of machine tools. The study aims to investigate the nonlinear characteristics of dynamic behaviors at the rolling contact interface in linear guideway mechanisms. Firstly, analytical method was introduced to understand the contact behaviors based on Hertz contact theory in a point-to-point way. Then, the finite element approach with a three-dimensional surface-to-surface contact model and appropriate contact stiffness was developed to study the dynamic characteristics of such linear guideways. Finally, experiments with modal test were conducted to verify the significance of both the analytical and the numerical results. Results told that the finite element approach may provide significant predictions. The study results also concluded that the current nonlinear models based on Hertz's contact theory may accurately describe the contact characteristic of a linear guideway mechanism. In the modal analysis, it was told that the natural frequencies vary a little with different loading conditions; however, the mode shapes are changed obviously with the magnitude of applied loads. Therefore, the stiffness of contact interface needs to be properly adjusted during simulation which may affect the dynamic characteristics of the machine tools.

Potential Rises of Down-conductor for Lightning Protection System according to Establishment Conditions (뇌보호설비용 인하도선의 설치조건에 따른 전위상승)

  • Lee, Bok-Hee;Kang, Sung-Man;Lee, Seung-Chil;Lee, Dong-Mun;Ahn, Chang-Hwan
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1724-1726
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    • 2001
  • This paper deals with the characteristics of the potential rises of down-conductor due to lightning surge currents. Direct lightning strikes can cause high impulse currents to the lightning protection system(LPS) of a building. These high impulse currents have the front time as short as 1[${\mu}s$]. In this case, the induced voltages caused in a closed circuit inside the building can be very high and cause damage or submit people to electric hazard. So, the LPS has to be designed to ensure safety condition to person and acceptable levels of induced voltages to the electrical and electronic equipments. The results of the potential rises related to the bonding conditions between the grounding conductor and metal raceway and the type of down-conductors are introduced.

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