• Title/Summary/Keyword: RC precast structures

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A Study on Development of Construction Standard Production Rates and Cost Analysis for Off-Site Construction (OSC)-Based PC Structure Construction Costs - Comparison with RC Method - (OSC기반 PC구조 공사비 산정을 위한 품셈개발 및 공사비 분석 - RC공법과 비교 -)

  • Lee, Hansoo;Lee, Chiho;Han, Heesu;Lee, Jeongwook
    • Korean Journal of Construction Engineering and Management
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    • v.25 no.2
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    • pp.56-68
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    • 2024
  • A construction standard production rates system for the factory built and on-site installation phases of OSC (Off-Site Construction)-based precast concrete (PC) structures in apartment buildings was recently proposed to establish an objective cost standard (Lee et al., 2021). In addition, the Korean government has taken steps to improve the institutional foundation for the systematic calculation of PC construction costs such as revising construction standard production rates for major components that can be applied to the on-site installation phase of PC method. In this study, we analyzed the results of a field survey of apartment building PC structures and collected expert opinions to develop factory-built and on-site installation standard production rates that can be applied to apartment building PC method. We also propose directions for improving the standard production rates so that they can be applied to the site and component of apartment buildings by comparing them with the current standard production rates. This study also derived the cost characteristics and cost reduction measures of PC construction by calculating the construction costs using the developed rates and comparing the construction costs with the RC methods of apartment buildings of the same scale. The construction standard production rates for PC construction derived in this study are expected to contribute to the spread of PC construction by ensuring the objectivity and consistency of the results of PC methods cost estimation.

Analysis on the Shear Behavior of Existing Reinforced Concrete Beam-Column Structures Infilled with U-Type Precast Wall Panel (U형 프리캐스트 콘크리트 벽패널로 채운 기존 철근 콘크리트 보-기둥 구조물의 전단 거동 분석)

  • Ha, Soo-Kyoung;Son, Guk-Won;Yu, Sung-Yong;Ju, Ho-Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.6
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    • pp.18-28
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    • 2015
  • The purpose of this study is to develop a new seismic resistant method by using precast concrete wall panels for existing low-rise, reinforced concrete beam-column buildings such as school buildings. Three quasi-static hysteresis loading tests were performed on one unreinforced beam-column specimen and two reinforced specimens with U-type precast wall panels. The results were analyzed to find that the specimen with anchored connection experienced shear failure, while the other specimen with steel plate connection principally manifested flexural failure. The ultimate strength of the specimens was determined to be the weaker of the shear strength of top connection and flexural strength at the critical section of precast panel. In this setup of U-type panel specimens, if a push loading is applied to the reinforced concrete column on one side and push the precast concrete panel, a pull loading from upper shear connection is to be applied to the other side of the top shear connection of precast panel. Since the composite flexural behavior of the two members govern the total behavior during the push loading process, the ultimate horizontal resistance of this specimen was not directly influenced by shear strength at the top connection of precast panel. However, the RC column and PC wall panel member mainly exhibited non-composite behavior during the pull loading process. The ultimate horizontal resistance was directly influenced by the shear strength of top connection because the pull loading from the beam applied directly to the upper shear connection. The analytical result for the internal shear resistance at the connection pursuant to the anchor shear design of ACI 318M-11 Appendix-D, agreed with the experimental result based on the elastic analysis of Midas-Zen by using the largest loading from experiment.

Effect of Joint Reinforcement on Reinforced Concrete Pile by Centrifugal Casting (원심성형 철근콘크리트 말뚝 이음부의 보강 효과)

  • Joo, Sanghoon;Hwang, Hoonhee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.501-509
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    • 2019
  • The construction of foundation piles for buildings and bridges is changing from pile driving to an injected precast pile method. The goal is to minimize environmental damage, noise pollution, and complaints from neighboring residents. However, it is necessary to develop economic piles that are optimized for precasting by a centrifugal method in terms of both the material and structural system. A reinforced joint method is proposed for reinforced concrete piles (RC piles) manufactured by centrifugal casting. A previous study concluded that the structural performance of the current joint system for RC piles could be improved by using a reinforced joint composed of extended circular band plates and studs. In this study, the structural performance of such a joint was validated experimentally by bending and shear strength measurements. The proposed joint reinforcement method showed adequate structural performance in terms of bending and shear strength. The overall load-deflection behavior is close to that of a structure without joints, so it is expected that the behavior and performance of the design can be reliably reflected in site structures.

Test for the influence of socket connection structure on the seismic performance of RC prefabricated bridge piers

  • Yan Han;Shicong Ding;Yuxiang Qin;Shilong Zhang
    • Earthquakes and Structures
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    • v.25 no.2
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    • pp.89-97
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    • 2023
  • In order to obtain the impact of socket connection interface forms and socket gap sizes on the seismic performance of reinforced concrete (RC) socket prefabricated bridge piers, quasi-static tests for three socket prefabricated piers with different column-foundation connection interface forms and reserved socket gap sizes, as well as to the corresponding cast-in-situ reinforced concrete piers, were carried out. The influence of socket connection structure on various seismic performance indexes of socket prefabricated piers was studied by comparing and analyzing the hysteresis curve and skeleton curve obtained through the experiment. Results showed that the ultimate failure mode of the socket prefabricated pier with circumferential corrugated treatment at the connection interface was the closest to that of the monolithic pier, the maximum bearing capacity was slightly less than that of the cast-in-situ pier but larger than that of the socket pier with roughened connection interface, and the displacement ductility and accumulated energy consumption capacity were smaller than those of socket piers with roughened connection interface. The connection interface treatment form had less influence on the residual deformation of socket prefabricated bridge piers. With the increase in the reserved socket gap size between the precast pier column and the precast foundation, the bearing capacity of the prefabricated socket bridge pier component, as well as the ductility and residual displacement of the component, would be reduced and had unfavorable effect on the energy dissipation property of the bridge pier component.

Safety and Economic Analysis by Applying HI-BEAM Technology (HI-BEAM 공법 적용 시 안전성 및 경제성 분석 연구)

  • Kim, sul min;Son, Kiyoung
    • Journal of the Korea Institute of Construction Safety
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    • v.2 no.1
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    • pp.21-27
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    • 2019
  • Hybrid & Integrated Beam (HI-BEAM), one of the composite systems, appears to have the advantage of high rigidity of reinforced concrete structures and long span of steel structures. In addition, because HI-BEAM makes the ends of beams from reinforced concrete, it is able to construct ideal composite construction method for effectively joining with reinforced concrete columns and can produce high-quality concrete structures without completing them in the field. Existing studies on the HI-BEAM method are mostly studies on structural aspects or epidemiological characteristics, or studies on the productivity and cost analysis of different structures through case studies, and analysis of actual construction methods is based on actual construction sites. In this study, the economic feasibility of the HI-BEAM method is verified by comparing the productivity and construction costs of the RC-BEAM method (RC-BEAM) method and the HI-BEAM method.

An Experimental Study on the Flexural Performance of Modular Slab Connections with Loop Joints (루프이음을 가진 모듈식 슬래브 연결부의 휨성능에 관한 실험적 연구)

  • Kim, Dong-Woan;Shin, Jeong Ryol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.459-467
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    • 2016
  • Recently, new open-cut modular construction method, which is built within a 5~7m depth below the road, was proposed for the near-surface transit system to ensure the economic feasibility of underground structures. In this paper, the precast modular construction method was developed for the low-cost and rapid construction of underground structures. For the experiment on the flexural performance of the modular slab connections, a total of eleven specimens were fabricated according to the test variables; section shape, joint type, lap length, and transverse reinforcement. The test results were compared with those of the specimens without loop joints. To verify the performance of the slab connections, the 4-point loading tests of precast RC members with loop joints were conducted. As a result of the test, the flexural performance of the half-depth specimens with a 200mm lap length of loop joints were confirmed to be similar to those of the specimens without joints.

Design of buckling restrained braces with composite technique

  • Ozcelik, Ramazan;Dikiciasik, Yagmur;Civelek, Kazim B.;Erdil, Elif F.;Erdal, Ferhat
    • Steel and Composite Structures
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    • v.35 no.5
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    • pp.687-699
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    • 2020
  • This paper focus on the buckling restrained braces (BRBs) with new casing members (CMs). Seven BRBs with CMs consisting of precast concrete modules (PCMs) were tested to investigate the effects of CMs on the cyclic performance of BRBs. The PCMs consisted of plain and reinforced concrete casted into wooden or steel molds than they were located on the core plate (CP) via bolts. There were 14 or 18 PCMs on the CP for each BRBs. The technique of the PCMs for the CM provides that the BRBs can be constructed inside the steel or reinforced concrete (RC) structures. In this way, their applications may be rapid and practical during the application of the retrofitting. The test results indicated that the cyclic performance of the BRBs was dominated by the connection strength and confinement of the PCMs. The BRBs with PCMs wrapped with fiber reinforced polymers (FRPs) sustained stable hysteretic performance up to a CP strain of 2.0 %. This indicates that the new designed BRBs with PCMs were found to be acceptable in terms of cyclic performance. Furthermore, the connection details, isolation materials and their application techniques have been also investigated for the improved BRB design in this study.

Web-shear capacity of prestressed hollow-core slab unit with consideration on the minimum shear reinforcement requirement

  • Lee, Deuck Hang;Park, Min-Kook;Oh, Jae-Yuel;Kim, Kang Su;Im, Ju-Hyeuk;Seo, Soo-Yeon
    • Computers and Concrete
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    • v.14 no.3
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    • pp.211-231
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    • 2014
  • Prestressed hollow-core slabs (HCS) are widely used for modern lightweight precast floor structures because they are cost-efficient by reducing materials, and have excellent flexural strength and stiffness by using prestressing tendons, compared to reinforced concrete (RC) floor system. According to the recently revised ACI318-08, the web-shear capacity of HCS members exceeding 315 mm in depth without the minimum shear reinforcement should be reduced by half. It is, however, difficult to provide shear reinforcement in HCS members produced by the extrusion method due to their unique concrete casting methods, and thus, their shear design is significantly affected by the minimum shear reinforcement provision in ACI318-08. In this study, a large number of shear test data on HCS members has been collected and analyzed to examine their web-shear capacity with consideration on the minimum shear reinforcement requirement in ACI318-08. The analysis results indicates that the minimum shear reinforcement requirement for deep HCS members are too severe, and that the web-shear strength equation in ACI318-08 does not provide good estimation of shear strengths for HCS members. Thus, in this paper, a rational web-shear strength equation for HCS members was derived in a simple manner, which provides a consistent margin of safety on shear strength for the HCS members up to 500 mm deep. More shear test data would be required to apply the proposed shear strength equation for the HCS members over 500 mm in depth though.

Structural Performance and Usability of Void Slab Established in T-deck Plate (T형 데크 플레이트 중공형 슬래브의 구조성능 및 사용성능)

  • Hong, Eun-Ae;Chung, Lan;Paik, In-Kwan;Yun, Sung-Ho;Cho, Seung-Ho
    • Journal of the Korea Concrete Institute
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    • v.24 no.6
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    • pp.677-684
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    • 2012
  • In recent years, extension of life span of buildings is becoming an important issue in our society. To improve the life span of buildings, rhamen structure construction and long-spanned structures are advantageous. And in order to achieve this goal, structural elements of buildings must be light and slender. As an alternative method, general porous slabs are used frequently domestically and internationally. But the study on the porous slabs using T-deck plate and assembly of light weight precast construction is insufficient at present. In this study, flexural and fatigue tests were performed on six specimens to verify structural performance and serviceability. The main parameters of the specimens were light weight and T-deck plate construction possibility as well as slab thickness. The test results indicated that the strength of porous slabs using T-deck plate and assembly of light weight were much better than general RC slabs and porous slabs without T-deck plate. And stiffness was much better than that of other tested slabs.