• Title/Summary/Keyword: Quenching method

검색결과 331건 처리시간 0.212초

3.2t 보론강 판재 직수냉각 핫스탬핑시 냉각수 유량에 따른 미세조직 및 기계적 특성 (Microstructure and Mechanical Properties of Hot-Stamped 3.2t Boron Steels according to Water Flow Rate in Direct Water Quenching Process)

  • 박현태;권의표;임익태
    • 한국재료학회지
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    • 제30권12호
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    • pp.693-700
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    • 2020
  • Direct water quenching technique can be used in hot stamping process to obtain higher cooling rate compared to that of the normal die cooling method. In the direct water quenching process, setting proper water flow rate in consideration of material thickness and the size of the area directly cooled in the component is important to ensure uniform microstructure and mechanical properties. In this study, to derive proper water flow rate conditions that can achieve uniform microstructure and mechanical properties, microstructure and hardness distribution in various water flow rate conditions are measured for 3.2 mm thick boron steel sheet. Hardness distribution is uniform under the flow condition of 1.5 L/min or higher. However, due to the lower cooling rate in that area, the lower flow conditions result in a drastic decrease in hardness in some areas in the hot-stamped part, resulting in low martensite fraction. From these results, it is found that the selection of proper water flow rate is an important factor in hot stamping with direct water quenching process to ensure uniform mechanical properties.

Level-Set 방법이 적용된 Flame Hole Dynamics 모델을 통한 난류 혼합층 확산화염 모사 (Simulation of a Diffusion Flame in Turbulent Mixing Layer by the Flame Hole Dynamics Model with Level-Set Method)

  • 김준홍;정석호;안국영;김종수
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2004년도 제28회 KOSCO SYMPOSIUM 논문집
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    • pp.102-111
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    • 2004
  • Partial quenching structure of turbulent diffusion flames in a turbulent mixing layer is investigated by the method of flame hole dynamics to develope a prediction model for the turbulent lift off. The present study is specifically aimed to remedy the problem of the stiff transition of the conditioned partial burning probability across the crossover condition by adopting level-set method which describes propagating or retreating flame front with specified propagation speed. In light of the level-set simulations with two model problems for the propagation speed, the stabilizing conditions for a turbulent lifted flame are suggested. The flame hole dynamics combined with level-set method yields a temporally evolving turbulent extinction process and its partial quenching characteristics is compared with the results of the previous model employing the flame-hole random walk mapping. The probability to encounter reacting' state, conditioned with scalar dissipation rate, demonstrated that the conditional probability has a rather gradual transition across the crossover scalar dissipation rate in contrast to the stiff transition of resulted from the flame-hole random walk mapping and could be attributed to the finite response of the flame edge propagation.

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Level-Set 방법이 적용된 Flame Hole Dynamics 모델을 통한 난류 혼합층 확산화염의 모사 (Simulation of a Diffusion Flame in Turbulent Mixing Layer by the Flame Hole Dynamics Model with Level-Set Method)

  • 김준홍;정석호;안국영;김종수
    • 한국연소학회지
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    • 제9권2호
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    • pp.18-29
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    • 2004
  • Partial quenching structure of diffusion flames in a turbulent mixing layer has been investigated by the method of flame hole dynamics in oder to develope a prediction model for the phenomenon of turbulent flame lift off. The present study is specifically aimed to remedy the shortcoming of the stiff transition of the conditioned partial burning probability across the crossover condition by employing the level-set method which enables us to include the effect of finite flame edge propagation speed. In light of the level-set simulation results with two models for the edge propagation speed, the stabilizing conditions for turbulent lifted flame are suggested. The flame hole dynamics combined with the level-set method yields a temporally evolving turbulent extinction process and its partial quenching characteristics is compared with the results of the previous model employing the flame-hole random walk mapping based on three critical scalar dissipation rates. The probability to encounter reacting state, conditioned with scalar dissipation rate, demonstrated that the conditional probability has a rather gradual transition across the crossover scalar dissipation rate. Such a smooth transition is attributed to the finite response of the flame edge propagation.

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Singlet Oxygen Quenching by Deoxygadusol and Related Mycosporine-Like Amino Acids from Phytoplankton Prorocentrum micans

  • Suh, Hwa-Jin;Lee, Hyun-Woo;Jung. Jin
    • Journal of Photoscience
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    • 제11권2호
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    • pp.77-81
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    • 2004
  • Deoxygadusol (DO) and structurally related mycosporine-like amino acids, i.e. mycosporine glycine (MO) and mycosporine taurine (MT), were isolated from phytoplankton Prorocentrum micans and studied for the reactivity toward singlet oxygen. These water-soluble compounds with a cyclohexenone chromophore were all shown to be highly effective in quenching singlet oxygen ($^1$ $O_2$), with the efficiencies being significantly larger compared with histidine, a well-known $^1$ $O_2$ quencher. The $^1$ $O_2$ reaction rate constant ( $k_{Q}$) of DG was determined to be 5.4 ${\times}$ 10$^{7}$ $M^{-1}$ $s^{-1}$ by a steady state method based on competitive inhibition of rubrene oxidation. The feasibility of this method was confirmed by estimating the $k_{Q}$ values for MG and two other quenchers, furfuryl alcohol and 1,4-diazabicyclo [2,2,2]octane, and comparing with those values determined by the time-resolved $^1$ $O_2$ decay method in the previous work.ork.

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극 저준위 액체섬광계수기를 이용한 지하수 중 라돈($^{222}Rn$) 측정법 연구 (Optimal Method of Radon Analysis in Groundwater using Ultra Low-Level Liquid Scintillation Counter)

  • 김용제;조수영;윤윤열;이길용
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제11권5호
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    • pp.59-66
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    • 2006
  • 환경물질에 함유된 극 저준위 알파, 베타핵종의 측정에 효과적인 것으로 알려진 극 저준위 액체섬광계추기(ultra low-level liquid scintillation counter, ULL-LSC)를 이용하여 지하수 중 라돈($^{222}Rn$의 최적 측정방법에 대한 연구를 수행 하였다. 액체섬광계수기의 장점임과 동시에 중요한 실험조건인 파형분석(pulse shape analysis, PSA) 준위의 최적화를 위하여 $^{241}Am$$^{90}Sr/^{90}Y$의 두 표준선원을 이용하는 방법과 $^{226}Ra$ 하나의 표준선원과 측정효율 및 백그라운드를 이용하는 방법을 비교 검토하였다. 또한, 섬광 생성을 방해(chemical quenching)하거나 생성된 광자의 광전증배관(photo multiplier tubes, PMT) 도달을 방해(color quenching)하여 결과적으로 측정효율을 저하시키고 최적 PSA 준위와 백그라운드를 변화 시킬 수 있는 지하수 중 불순물의 영향을 조사하였다. 두 종류 혹은 한 종류의 표준방사선 선원을 사용하여 PSA 준위를 조사한 결과 90에서 110이 최적 이었으며 이 범위에서의 측정효율 차이는 5% 미만이었다. 측정효율에 대한 일반 불순물의 영향은 불순물의 농도차이에 따라서 약 10% 정도의 차이가 발생하였다. 소광시 약(quenching agent)으로 클로로포름(chloroform)의 양을 변화시키면서 조사한 결과 측정효율에 대한 영향이 매우 컸으며 클로로포름의 농도가 2%일 때 측정효율은 약 20%가 낮아졌다.

金屬熱處理를 위한 高溫面의 膜沸騰急冷却에 관한 硏究 (第1報, 炭素鋼 켄칭 過程의 冷却曲線과 過渡沸騰熱傳達) (A Study on the Film Boiling-Quenching Process of the Hot Surface for the Heat Treatment of Metals (1st Report, Cooling Curves and Transient Boiling Heat Transfer during the Quenching Process of Carbon Steel))

  • 윤석훈;홍영표;김경근;정대인
    • Journal of Advanced Marine Engineering and Technology
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    • 제15권3호
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    • pp.57-65
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    • 1991
  • The quenching of steels by water is one of the important problems in engineering for the applications of heat treatment or continuous casting process, but the fundamental researches by the theoretical approaches have not been satisfactorily improved yet. The very rapid cooling problems by the thermal conduction including the latent heat of phase transformation in steel and the transient boiling heat transfer of water on the surface of the steel covering from $850^{\circ}C$ to $20^{\circ}C$ are the key problems of heat treatment. The present quenching experiments are performed for the cylindrical specimens of carbon steel, S45C of diameters (12-30). Nonlinear transient heat conduction and transient boiling heat transfer problem of water on the surface of specimens is analyzed by the numerical method of inverse heat conduction problem. The conditions for the calculation are that the initial temperature of specimens is $820^{\circ}C$ and the cooling water in bath are $20^{\circ}C$,$40^{\circ}C$,$60^{\circ}C$,$80^{\circ}C$,$95^{\circ}C$ with no agitation.

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기계적합금화법에 의해 제조된 NiAl 나노금속간화합물 소결체의 인성 및 제진특성 (Toughness and Damping Properties of Nanostructured Ni-Al Alloys Produced by Mechanical Alloying Methods)

  • 안인섭;김형범;김영도;김지순
    • 한국분말재료학회지
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    • 제7권3호
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    • pp.143-148
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    • 2000
  • NiAl alloy powders were prepared by mechanical alloying method and bulk specimens were produced using hot isostatic pressing techniques. This study focused on the transformation behavior and properties of Ni-Al mechanically alloyed powders and bulk alloys. Transformation behavior was investigated by differential scanning calorimeter (DSC), XRD and TEM. Particle size distribution and microstructures of mechanically alloyed powders were studied by particle size analyzer and scanning electron microscope (SEM). After 10 hours milling, XRB peak broadening appeared at the alloyed powders with compositions of Ni-36at%Al to 40at%Al. The NiAl and $Ni_3Al$ intermetallic compounds were formed after water quenching of solution treated powders and bulk samples at $1200^{\circ}C$, but the martensite phase was observed after liquid nitrogen quenching of solution treated powders. However, the formation of $Ni_3Al$ intermetallic compounds were not restricted by fast quenching into liquid nitrogen. It is considered to be caused by fast diffusion of atoms for the formation of stable $\beta$(NiAl) phase and $Ni_3Al$ due to nano sized grains during quenching. Amounts of martensite phase increased as the composition of aluminium component decreased in the Ni-Al alloy, which resulted in the increasing damping properties.

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극저온 열처리 공정이 6061 알루미늄 합금의 잔류응력과 인장특성에 미치는 영향 (Effects of Cryogenic Treatment on Residual Stress and Tensile Properties for 6061 Al Alloy)

  • 박기정;고대훈;김병민;임학진;이정민;조영래
    • 대한금속재료학회지
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    • 제49권1호
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    • pp.9-16
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    • 2011
  • To develop a 6061 aluminum alloy with low residual stress and high tensile strength, a cryogenic treatment process was investigated. Compared to the conventional heat treatment process for precipitation hardening with artificial aging, the cryogenic treatment process has two additional steps. The first step is cryogenic quenching of the sample into liquid nitrogen, the second step is up-hill quenching of the sample into boiling water. The residual stress for the sample was measured by the $sin^2{\psi}$ method with X-ray diffraction. The 6061 aluminum alloy sample showed 67% relief in stress at the cryogenic treatment process with artificial aging at $175^{\circ}C$. From this study, it was found that the optimum cryogenic treatment process for a sample with low residual stress and high tensile strength is relatively low cooling speed in the cryogenic quenching step and a very high heating speed in the up-hill quenching step.

탄소강 담금질시의 상변태열과 이를 포함한 냉각곡선의 계산 (The Latent Heat of Phase Transformation of the Carbon Steel and the Calculation of Cooling Curves Including the Latent Heat in Quenching)

  • 윤석훈;김경근
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권3호
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    • pp.10-16
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    • 1994
  • This study aimed at measuring the latent heat of phase transformation of S45C carbon steel in quenching and at conducting the analytical researches into the calculation of cooling curves including the latent heat. The temperature of phase transformation of steel and its latent heat are dependant upon the cooling rates at the temperature of A1 phase transformation point. The effect of the latent heat of phase transformation is especially manifest at the cooling curve of center of specimens. The higher the cooling rates became, the lower fell the temperature region of phase transformation. In the figures of cooling rates, the phenomena of cooling rate dropping into zero was caused by the latent heat of phase transformation.

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자동차용 안전부품의 기계적 성질에 미치는 복탄처리의 영향 (Effect of Carbon-Restoration on Mechanical Properties of Automobile Safety Parts)

  • 김무길;정병호;정상훈;이병찬;김상수
    • 열처리공학회지
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    • 제16권1호
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    • pp.26-31
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    • 2003
  • Decarburized zone of metal tongue which is used in seat belt for automobiles was carbon-restoration quenched and tempered using nitrogen-methanol gaseous atmosphere. The effects of microstructure and mechanical properties of metal tongue on the effectiveness of carbon-restoration during tempering was studied. Metal tongue showed $20{\sim}30{\mu}m$ decarburized zone. However, after carbon-restoration, it has uniform microstructure and thus hardness without decarburized zone. Carbon-restoration quenching and tempering process resulted in better wear and corrosion resistances than quenching and tempering process.