• Title/Summary/Keyword: Quenching conditions

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Steel nitriding optimization through multi-objective and FEM analysis

  • Cavaliere, Pasquale;Perrone, Angelo;Silvello, Alessio
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.71-90
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    • 2016
  • Steel nitriding is a thermo-chemical process leading to surface hardening and improvement in fatigue properties. The process is strongly influenced by many different variables such as steel composition, nitrogen potential, temperature, time, and quenching media. In the present study, the influence of such parameters affecting physic-chemical and mechanical properties of nitride steels was evaluated. The aim was to streamline the process by numerical-experimental analysis allowing defining the optimal conditions for the success of the process. Input parameters-output results correlations were calculated through the employment of a multi-objective optimization software, modeFRONTIER (Esteco). The mechanical and microstructural results belonging to the nitriding process, performed with different processing conditions for various steels, are presented. The data were employed to obtain the analytical equations describing nitriding behavior as a function of nitriding parameters and steel composition. The obtained model was validated, through control designs, and optimized by taking into account physical and processing conditions.

An Experimental Study on the Characteristics of Flame Stabilization in a Small Heat-Regenerative Combustor of Counter-Current Channels (대향류 채널 소형 열재생 연소기의 화염안정 특성에 관한 실험적 연구)

  • Cho, Sang-Moon;Kim, Nam-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.5
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    • pp.491-498
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    • 2007
  • Flame characteristics of a methane-air premixed flame stabilized in a heat-regenerative small combustor were investigated experimentally. A small combustor having two counter-current shallow channels and a combustion space at one side was developed. In which the channel-gap was less the ordinary quenching distance of a stoichiometric methane-air premixed flame. Two design parameters of channel gap and thickness of the middle wall, which is located between two channels for unburned and burned gases, were varied. Flame stabilization conditions and characteristic flame behaviors were experimentally examined. Conclusively, Blowout conditions were governed mostly by the scale of the combustion space, and flashback conditions into the channel are dominated by the channel gap. Surface temperatures of the combustor were between 100 to 500$^{\circ}C$. Additionally, two distinctive flame stabilization modes of radiation and well-stirred?reaction were observed and their applicability was discussed.

A numerical study on the characteristics of flame propagation in small tubes under various boundary conditions (벽면조건에 의한 미소관내 화염 전파 특성 변화에 관한 수치해석)

  • Kim, Nam-Il;Maruta, Kaoru
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.32-38
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    • 2006
  • A premixed flame propagating in a tube suffers strong variation in its shape and structure depending on boundary conditions. The effects of thermal boundary conditions and flow fields on flame propagation are numerically investigated. Navier-Stokes equations and species equations are solved with a one-step irreversible global reaction model of methane-air mixture. Finite volume method using an adaptive grid method is applied to investigate the flame structure. In the case of an adiabatic wall, friction force on the wall significantly affected the flame structure while in the case of an isothermal wall, local quenching near the wall dominated flame shapes and propagation. In both cases, variations of flow fields occurred not only in the near field of the flame but also within the flame itself, which affected propagation velocities. This study provides an overview of the characteristics of flames in small tubes at a steady state.

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Strengthening of 0.25%C Low Carbon Structural Steels by Vanadium Addition (바나듐 첨가에 의한 저탄소 구조용강의 강화)

  • Lee, Sang-Ok;Lee, Hyun-Kwuon;Lee, Sang-Woo
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.2
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    • pp.79-86
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    • 2008
  • As a basic research for developing 600 MPa yield strength reinforcing steel bars, the strengthening of 0.25 wt.% carbon steel by vanadium addition was studied. The changes of microstructure and mechanical properties were investigated for the specimen V0 (0.00 wt.% V), V1 (0.03 wt.% V) and V2 (0.06 wt.% V) processed by various heat treatments. To set the heat treatment conditions, the continuous cooling transformation (CCT) curves were drawn for austenitizing temperatures of $900^{\circ}C$ and $1100^{\circ}C$. For specimens tempered at $600^{\circ}C$ after quenching from $900^{\circ}C$ and $1100^{\circ}C$, yield strength was increased by 19 MPa and 21 MPa for 0.01 wt % V addition, and tensile strength was increased by 25 MPa and 28 MPa for 0.01 wt % V addition, respectively. Also, for 0.06 wt.% V added specimens tempered after quenching and normalized, tensile strength was increased by 50 MPa and 30 MPa for increasing austenitizing temperature of $100^{\circ}C$, respectively.

A Study on the Fatigue Crack Growth Behavior and Fracture Toughness of Martensitic Stainless Steel(12%Cr) (마르텐사이트계 스테인리스강 (12%Cr) 의 피로균열 진전거동 및 파괴인성연구)

  • 윤병주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.154-160
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    • 2000
  • Martensitic stainless steels containing 12%Cr are commonly used in quenched and tempered conditions. The quenching heat treatment involves annealing to obtain austenite and to dissolve the carbides , followed by cooling to transform the austenite into martensite and often to cause carbide predipitation. In this study, we used three different tempered specimens which were temperated at 30$0^{\circ}C$, 67$0^{\circ}C$ and 75$0^{\circ}C$ . The crack propagation and fracture toughness tests were performed on this three different specimens. The experimental results showed that the highest value of crack growth rate and the lowest value of fracture toughness were observed in the specimen which were temperated at $600^{\circ}C$, however, when the specimen were temperated at 75$0^{\circ}C$, the vale of crack growth rate was significantly decreased and the value of fracture toughness was significantly increased as compared to which were temperated at $600^{\circ}C$.

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Sequestration of Orthophosphate by D(+)-Mannose Feeding Increases Nonphotochemical Quenchings in Chinese Cabbage Leaves (Mannose 처리된 배추 잎의 무기인산 감소에 따른 비광화학성 소산의 증가)

  • 박연일
    • Journal of Plant Biology
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    • v.34 no.4
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    • pp.303-309
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    • 1991
  • Limitation of photosynthesis in detached Chinese cabbage (Brassica campestris L.) leaves was induced by feeding of mannose (25 mM) for 12 h in the light, and changes in the basic thylakoid functions under this condition were investigated. The acid soluble phosphate contend and CO2 uptake rate was decreased by 66% and 67%, respectively. However, the starch content was increased by 24% compared to those of controls. From the fast induction curves of chlorophyll fluorescence, dark level fluorescence (Fo) slightly increased while intermediate plateau fluorescence level (FI) to peak level fluorescence (Fp) transient was significantly decreased with a slight decrease in the Fo-to-FI transient. This data means that reduction of secondary electron acceptor of PSII (QB) might be more severely inhibited than that of primary electron acceptor of PSII (QA) by decrease in phosphate level. The strong decline of (Fv)m//Fm ratio suggests that efficiency of excitation energy capture by PSII was decreased markedly. The quenching of Fo (qO), an indicator of state transition, was also occurred over the slow induction kinetics of chlorophyll fluorescence. From quenching analysis, fluorescence was dominantly quenched by nonphotochemical quenchings (qE+qT). These results showed that the capture and transfer efficiency of excitation energy to PSII reaction center in thylakoid was decreased with the decline of leaf phosphate level, and that the state transition was occurred during the induction of photosynthesis under these conditions.

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A Study in the Heat Resistance Properties of STD61 Steel using the Surface Hardening Method (STD61 강의 내열특성향상을 위한 표면경화에 관한 연구)

  • Lee, Gu-Hyeon
    • 연구논문집
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    • s.26
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    • pp.121-132
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    • 1996
  • The carburising surface modification treatment of the die steel has been used for improving wear resistance and heat cycle strength of the die and preventing a pitting on the surface because the carbides are forming in the matrix during carburising. Generally, the hot forging die was used after quenching-tempering treatment or nitriding after quenching-tempering treatment. The nitriding after carburising on the surface of a hot die steel and a wear resistance die steels was suggested by SOUCHARD, JACQUOT. and BUVRON. This surface modification treatment improved the adhesive and abrasive wear resistance and friction coefficient. The process was introduced to the forging die of stainless steel, titanium alloy steel, alloy and medium carbon steel and the physical properties of the die after the treatment were improved. The surface hardening treatment of the nitriding, the carburising, the boriding, and TD process were used to improved the life time of the forging die. Also, the coating process of PVD, CVD and PCVD were used and the hard chromium plating was occasionally used. Therefore, this study analyzed the effects of the carburising time and the conditions of nitriding on STD61 steel. The case depth, the surface hardness, the forming carbide size and shape during overcarburising process on the die steel were also examined.

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Preparation and Photoluminescent Properties of NaCaPO4 Activated by Divalent Europium (2가 유로피움으로 활성화된 NaCaPO4의 합성과 광 특성)

  • Kim, Dong-Jin;Park, In-Yong;Lee, Jong-Won;Kim, Kyu-Jin;Kim, Byoung-Gyu
    • Korean Journal of Materials Research
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    • v.16 no.10
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    • pp.624-628
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    • 2006
  • In this study, divalent europium-activated $NaCaPO_4$ green phosphor powders were prepared by the chemical synthetic method followed by heat treatment in reduced atmosphere, and the crystal structures, morphologies and photoluminescent properties of the powders were investigated by x-ray powder diffraction, scanning electron microscope and spectrometer for the first time. The effects of Ca/P and Na/Ca mole ratios on the final products were also investigated. The influences of input amount change of europium as the activator on the light emission intensity were studied, and the resulting concentration quenching phenomenon was observed. The optimized synthesis conditions obtained in this study were Ca/P mole ratio 1.2, Na/Ca mole ratio 3.0 and 4 mole%Eu. The peak wavelength was 505 nm for all the samples. The result of excitation spectrum measurement indicated that the excitation efficiency was high for the long-wavelength UV region. It was thus concluded that the samples prepared in this study can be successfully applied for the light-emitting devices such as LED excited with long-wavelength UV light sources.

A Study on Spot-Welding Characteristics and Material Analysis of Boron Steel for Hot-Stamping under Different Heat-Treatment Conditions (핫스탬핑용 보론 강판의 열처리 조건에 따른 재질분석 및 점용접 특성 연구)

  • Je, Hwan-Il;Son, Chang-Suk;Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.383-391
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    • 2011
  • The hot-stamping technique is used to manufacture high-strength parts by press forming by heating at a temperature above the Austenite transformation temperature and then rapid cooling. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to show the microstructures and to investigate the mechanical properties under different heat-treatment conditions. The heat treatment of water quenching was conducted at the various temperatures and different elapsed times. These can be practical data useful when boron steels are used for hot stamping. Furthermore, the microstructures and mechanical properties of the spot-welded specimen with coatings and counterpart materials (SPRC 340, SPRC 590) is investigated in order to determine the welding characteristics of boron steel at different welding condition.

Properties of Plaster Mold for Open Cell Aluminum Foam (발포금속 제조를 위한 석고주형의 특성)

  • Kim, Ki-Young;Paik, Nam-Ik
    • Journal of Korea Foundry Society
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    • v.21 no.4
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    • pp.253-259
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    • 2001
  • There are many methods to produce metal foams, which can be classified into three groups according to the state of the starting metal i.e. liquid or powder or solid. Three types of defects such as cell closing, cell deformation or breakdown and cell misrun are thought to be occurred when we make the open cell aluminum foams by precision casting. Filling ability of the mold slurry between preform is related with cell closing, mold collapsibility is related with cell deformation or breakdown, mold temperature and pouring pressure are related with cell misrun. These factors can be evaluated by measuring slurry fluidity, burnout strength and permeability of the mold. Properties of the plaster mold were evaluated to find optimum mold conditions for high quality open cell aluminum foam in this study. Permeability was almost zero independent of burnout conditions, however, crack initiation was found on the surface of all specimens one or two minutes after taking out from the furnace. Crack has grown and disappeared with time. This crack may facilitate the mold filling when molten metal is poured, because of the improved mold permeability. It was considered that crack initiation and disappearance was closely related with temperature difference between the surface and inner part. Knocking-out the mold is a difficult problem due to the small cell size, because continuous mesh structure of the metal foam is not strong. It is not easy to remove molding material after pouring. We can expect that water quenching can facilitate the knocking-out the mold after solidification without damaging cell structures. Collapsed particles after water quenching became bigger with the increase in time.

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