• Title/Summary/Keyword: Quantitative Defects Detection

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Detection and Quantification of Defects in Composite Material by Using Thermal Wave Method

  • Ranjit, Shrestha;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.398-406
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    • 2015
  • This paper explored the results of experimental investigation on carbon fiber reinforced polymer (CFRP) composite sample with thermal wave technique. The thermal wave technique combines the advantages of both conventional thermal wave measurement and thermography using a commercial Infrared camera. The sample comprises the artificial inclusions of foreign material to simulate defects of different shape and size at different depths. Lock-in thermography is employed for the detection of defects. The temperature field of the front surface of sample was observed and analysed at several excitation frequencies ranging from 0.562 Hz down to 0.032 Hz. Four-point methodology was applied to extract the amplitude and phase of thermal wave's harmonic component. The phase images are analyzed to find qualitative and quantitative information about the defects.

The Development of Automatic Inspection System for Flaw Detection in Welding Pipe (배관용접부 결함검사 자동화 시스템 개발)

  • Yoon Sung-Un;Song Kyung-Seok;Cha Yong-Hun;Kim Jae-Yeol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.87-92
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    • 2006
  • This paper supplements shortcoming of radioactivity check by detecting defect of SWP weld zone using ultrasonic wave. Manufacture 2 stage robot detection systems that can follow weld bead of SWP by method to detect weld defects of SWP that shape of weld bead is complex for this as quantitative. Also, through signal processing ultrasonic wave defect signal system of GUI environment that can grasp easily existence availability of defect because do videotex compose. Ultrasonic wave signal of weld defects develops artificial intelligence style sightseeing system to enhance pattern recognition of weld defects and the classification rate using neural net. Classification of weld defects that do fan Planar defect and that do volume defect of by classify.

Study on the Defects Detection in Composites by Using Optical Position and Infrared Thermography

  • Kwon, Koo-Ahn;Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Choi, Won Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.130-137
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    • 2016
  • Non-destructive testing methods for composite materials (e.g., carbon fiber-reinforced and glass fiber-reinforced plastic) have been widely used to detect damage in the overall industry. This study detects defects using optical infrared thermography. The transient heat transport in a solid body is characterized by two dynamic quantities, namely, thermal diffusivity and thermal effusivity. The first quantity describes the speed with thermal energy diffuses through a material, whereas the second one represents a type of thermal inertia. The defect detection rate is increased by utilizing a lock-in method and performing a comparison of the defect detection rates. The comparison is conducted by dividing the irradiation method into reflection and transmission methods and the irradiation time into 50 mHz and 100 mHz. The experimental results show that detecting defects at 50 mHz is easy using the transmission method. This result implies that low-frequency thermal waves penetrate a material deeper than the high-frequency waves.

A Study on Scattered Fields Analysis of Ultrasonic SH-Wave from Multi-Defects by Boundary Element Method (경계요소법을 이용한 다중결함의 SH형 초음파 산란장 해석에 관한 연구)

  • Lee, Jun-Hyeon;Lee, Seo-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1878-1885
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    • 1999
  • Ultrasonic technique which is one of the most common nondestructive evaluation techniques has been applied to evaluate the integrity of structures by analyzing the characteristic of scattering sign al from internal defects. Therefore, a numerical analysis of ultrasonic scattering field due to defect profiles is absolutely needed for the accurate, quantitative estimation of internal defects. In this paper, the SH-wave scattering by multi-cavity defects and inclusion using Elastodynamic Boundary Element Method is studied. The effects of shape and distance of defects on transmitted and reflected fields are considered. The interaction of multi-cavity defects in SH-wave scattering is also investigated. Numerical calculations by the BEM have been carried out to predict near field solution of scattered fields of ultrasonic SH-wave. The presented results can be used to improve the detection sensitivity and pursue quantitative nondestructive evaluation for inverse problem.

Shearography in Tire Industry (타이어 검사를 위한 Shearogrpahy의 응용)

  • Kim, Koung-Suk;Kang, Ki-Soo;Yoon, Seung-Chul;Yang, Seung-Phil
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.298-303
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    • 2003
  • In recent years, shearogrpahy has significantly improved capabilities in the areas of unbond and separation detection in tires. Although shearography has many advantages for qualitative evaluation, the technique remains the problem of quantitative analysis of inside defects, because shearography needs several effective factors including the amount of shearing, shearing direction and induced load, which exist as barrier for the quantitative analysis of inside defects. Since the factors are highly dependent on inspectors skill and also affect the in-situ workability. The factors were optimized and the size of cracks inside of pipeline and tire has been quantitatively determined.

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Detection of Subsurface Defects in Metal Materials Using Infrared Thermography; Image Processing and Finite Element Modeling

  • Ranjit, Shrestha;Kim, Won Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.128-134
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    • 2014
  • Infrared thermography is an emerging approach to non-contact, non-intrusive, and non-destructive inspection of various solid materials such as metals, composites, and semiconductors for industrial and research interests. In this study, data processing was applied to infrared thermography measurements to detect defects in metals that were widely used in industrial fields. When analyzing experimental data from infrared thermographic testing, raw images were often not appropriate. Thus, various data analysis methods were used at the pre-processing and processing levels in data processing programs for quantitative analysis of defect detection and characterization; these increased the infrared non-destructive testing capabilities since subtle defects signature became apparent. A 3D finite element simulation was performed to verify and analyze the data obtained from both the experiment and the image processing techniques.

Accurate Detection of a Defective Area by Adopting a Divide and Conquer Strategy in Infrared Thermal Imaging Measurement

  • Jiangfei, Wang;Lihua, Yuan;Zhengguang, Zhu;Mingyuan, Yuan
    • Journal of the Korean Physical Society
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    • v.73 no.11
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    • pp.1644-1649
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    • 2018
  • Aiming at infrared thermal images with different buried depth defects, we study a variety of image segmentation algorithms based on the threshold to develop global search ability and the ability to find the defect area accurately. Firstly, the iterative thresholding method, the maximum entropy method, the minimum error method, the Ostu method and the minimum skewness method are applied to image segmentation of the same infrared thermal image. The study shows that the maximum entropy method and the minimum error method have strong global search capability and can simultaneously extract defects at different depths. However none of these five methods can accurately calculate the defect area at different depths. In order to solve this problem, we put forward a strategy of "divide and conquer". The infrared thermal image is divided into several local thermal maps, with each map containing only one defect, and the defect area is calculated after local image processing of the different buried defects one by one. The results show that, under the "divide and conquer" strategy, the iterative threshold method and the Ostu method have the advantage of high precision and can accurately extract the area of different defects at different depths, with an error of less than 5%.

Strain Analysis by Dual-beam Shearography (미소변형 해석을 위한 Dual-beam Shearography)

  • 김경석;최태호;김성식;최정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.251-254
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    • 2003
  • In recent years, shearogrpahy has significantly improved capabilities In the areas of unbend and separation detection in tires. Although shearography has many advantages fur qualitative evaluation, the technique remains the problem of quantitative analysis of inside defects, because shearography needs several effective factors including the amount of shearing, shearine direction and induced load, which exist as barrier for the quantitative analysis of inside defects. Since the factors are highly dependent on inspectors skill and also affect the in-situ workability. The factors were optimized and the size of cracks inside of pipeline and tire has been quantitatively determined.

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Quantitative Defects Detection in Wind Turbine Blade Using Optical Infrared Thermography (광 적외선열화상을 이용한 풍력 블레이드의 결함 크기 정량화 연구)

  • Kwon, Koo-Ahn;Choi, Man-Yong;Park, Hee-Sang;Park, Jeong-Hak;Huh, Yong-Hak;Choi, Won Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.25-30
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    • 2015
  • A wind turbine blade is an important component in wind-power generation, and is generally exposed to harsh environmental conditions. Ultrasonic inspection is mainly used to inspect such blades, but it has been difficult to quantify defect sizes in complicated composite structures. Recently, active infrared thermography has been widely studied for inspecting composite structures, in which thermal energy is applied to an object, and an infrared camera detects the energy emitted from it. In this paper, a calibration method for active optical lock-in thermography is proposed to quantify the size. Inclusion, debonding and wrinkle defects, created in a wind blade for 100 kW wind power generation, were all successfully detected using this method. In particular, a ${\phi}50.0mm$ debonding defect was sized with 98.0% accuracy.

A Study on the Application Method of Various Digital Image Processing in the IC Package (IC-패키지에 대한 각종 디지탈 화상처리 기술의 적용방법에 대한 연구)

  • Kim, Jae-Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.4
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    • pp.18-25
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    • 1993
  • This paper is to aim the microdefect evaluation of If package into a quantitative from NDI's image processing of ultrasonic wave. (1) Automatically repeated discrimination analysis method can be devided in the category of all kind of defects on IC package, and also can be possible to have a sampling of partial delamination. (2) It is possible that the information of edge section in silicon chip surrounding can be extractor by the partial image processing of IC package. Also, the crack detection is possible between the resin part and lead frame.

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