• Title/Summary/Keyword: Quantitative Cutting Force Measurement

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Quantitative Evaluation of Machinability of Free-Cutting Phosphor Bronze Alloy by using a Piezoelectric Tool Dynamometer

  • Cho, Hoon;Lee, Byoung-Soo;Ryu, Ho-Yeun;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.217-220
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    • 2007
  • 절삭특성은 재료를 원하는 형상으로 가공하기 위해 재료의 불필요한 부분을 제거할 경우 그 가공성이 쉽거나 어려움에 대한 정도로 전의될 수 있는데 동합금 소재의 절삭특성은 절삭시 발생된 칩의 형상이나 길이를 측정하거나 또는 공구계에 부착된 토오크 미터에 의해 절삭력을 간접적으로 측정하는 방법 등이 사용되어 오고 있다. 상기의 평가방 법은 절삭특성의 간접적인 평가방법이라는 한계와 정확도에 문제가 있는 실정이다. 본 연구에서는 압전형 공구동력계(Piezoelectric Tool Dynamometer)를 쾌삭인청동합금 피절삭물에 직접 부착하여 절삭가공시 절삭력은 정량적으로 직접 측정하고자 하였다. 쾌삭인청동합금의 소둔 열처리 시간이 증가할수록 결정립의 성장에 의한 연화현상과 납입자의 군집화(Clustering)는 관찰되었으나 그로 인한 절삭력 및 절삭에 필요한 에너지의 변화는 뚜렷하지 않았다.

A Study on Cutting Force Characteristics of Non-ferrous steel in Diamond Turning Process (다이아몬드 터닝 가공에서의 비철금속에 대한 미세절삭력 특성 연구)

  • 정상화;김상석;차경래;김현욱;나윤철;홍권희;김건희;김효식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.38-42
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    • 2001
  • A complete quantitative understanding of DT has been difficult because the process represents such a broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. There are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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A Study on Cutting Force Characteristics in Diamond Turning Process (다이아몬드 터닝 가공공정에서의 미세절삭력 특성 연구)

  • 정상화;김상석;차경래;김건희;김근홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.957-960
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    • 1997
  • A complete quantitative understanding of DT has been difficult because the process represents such s broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. Here are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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Evaluation of Train Running Safety During Construction of Temporary Bridge on Existing Railway (기존선에서 가설교량 시공에 따른 열차의 주행안전성 평가)

  • Eum, Ki-Young;Bae, Jae-Hyoung;Choi, Chan-Yong
    • Journal of the Korean Society for Railway
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    • v.14 no.3
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    • pp.234-239
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    • 2011
  • Installing the temporary bridge after excavating the railway requires installing movable cross beam, but as it doesn't requires isolating the catenary or cutting the rail, it's applicable to double-track with frequent operation. In this study, a displacement meter was placed on temporary bridge to monitor the displacement pattern in curve section (R400) completed using temporary bridge method, and wheel load, lateral pressure and derailment coefficient were measured to evaluate the load imposed on track and the stability in curve section (R400) for quantitative evaluation of training running safety. As a result of the measurement, when trains passing over a temporary bridge, the maximum value of Wheel load and Lateral Force is analyzed as the 51% and 81% of standard level according to foreign country's performance tests, There is no trouble with stability analysis in Wheel load and Lateral Force occurring. Additionally, Wheel load and Lateral Force considered as the safety standard are tested 49% of limiting value regardless of trains, which the norm value quite well, there is no problem with train running.