• Title/Summary/Keyword: Quality Efficiency Evaluation

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Mixed-product flexible assembly line balancing based on a genetic algorithm (유전알고리듬에 기반을 둔 혼합제품 유연조립라인 밸런싱)

  • Song Won Seop;Kim Hyeong Su;Kim Yeo Keun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.30 no.1
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    • pp.43-54
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    • 2005
  • A flexible assembly line (FAL) is a production system that assembles various parts in unidirectional flow line with many constraints and manufacturing flexibilities. In this research we deal with a FAL balancing problem with the objective of minimizing the maximum workload allocated to the stations. However, almost all the existing researches do not appropriately consider various constraints due to the problem complexity. Therefore, this study addresses a balancing problem of FAL with many constraints and manufacturing flexibilities, unlike the previous researches. We use a genetic algorithm (GA) to solve this problem. To apply GA to FAL. we suggest a genetic representation suitable for FAL balancing and devise evaluation method for individual's fitness and genetic operators specific to the problem, including efficient repair method for preserving solution feasibility. After we obtain a solution using the proposed GA. we use a heuristic method for reassigning some tasks of each product to one or more stations. This method can improve workload smoothness and raise work efficiency of each station. The proposed algorithm is compared and analyzed in terms of solution quality through computational experiments.

A Study on the Equipment Type of Stream Purification System that Applies Combined Physicochemical and Biological Treatment (물리·화학적 및 생물학적 처리가 결합된 장치형 하천정화 시스템에 관한 연구)

  • Eom, Han Ki;Kim, Sung Chul;Kim, Sung Su;Kim, Sam Ju
    • Journal of Korean Society on Water Environment
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    • v.33 no.3
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    • pp.273-281
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    • 2017
  • The objective of this study is to evaluate the performance of stream purification equipment system combined MBP (Micro Bubble Process) and AGBP (Aerobic Granular Biofilm Process). Based on results, the optimal HRT (Hydraulic Retention Time) of MBP and AGBP set as 0.72 and 2.4 h, respectively. In the results of continuous operation on combined MBP and AGBP, it is possible to achieve a BOD, TSS and T-P removal efficiency of 85, 90 and 94%, respectively. It also confirmed that the water quality of the stream can be purified with increasing circulation flow through water simulation evaluation applied the QUAL-NIER model. Consequently this purification system can resolve the stream purification and dry stream problem.

Development and Performance Evaluation of Shaped Charge for Controled Blasting (조절발파를 위한 성형폭약의 제작과 성능 평가)

  • Kim, Jung-Gyu;Yang, Hyung-Sik;Kim, Jong-Gwan
    • Explosives and Blasting
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    • v.34 no.3
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    • pp.1-9
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    • 2016
  • The shaped charge were made for identifying the effect of controled blasting using relatively low VOD explosive for cutting rock mass with changing quality and thickness of metal liner. The metal liner was attached on both sides of a charge for directional cutting, when the shaped charge exploded in rock mass. Also, a efficiency of shaped charge was identified by concrete member experiment. And a center guide used for maintaining stand-off between shaped charge and hole wall. A case of Fe liner of thickness 0.8mm formed the deepest notch of experiments and the directional cutting of concrete member was identified.

Wireless Networked System for Transmission Path Self-Calibration of Laser Equipment (레이저 장비의 전송 경로 자가 교정을 위한 무선 네트워크 시스템)

  • Lee, Junyoung;Yoo, Seong-eun
    • IEMEK Journal of Embedded Systems and Applications
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    • v.15 no.2
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    • pp.79-85
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    • 2020
  • IIoT stands for Industrial Internet of Things used in manufacturing, healthcare, and transportation in networked smart factories. Recently, IIoT's environment requires an automated control system through intelligent cognition to improve efficiency. In particular, IIoT can be applied to automatic calibration of production equipment for improved management in industrial environments. Such automation systems require a wireless network for transmitting industrial data. Self-calibration systems in laser transmission paths using wireless networks can save resources and improve production quality by real-time monitoring and remote control of laser transmission path. In this paper, we propose a wireless networked system for self-calibration of laser equipment that requires a laser transmission path, and we show the results of the prototype evaluation. The self-calibration system of laser equipment measures the coordinates of the laser points with sensors and sends them to the host using the proposed application protocol. We propose a wireless network service for the wired motor controller to align the laser coordinates. Using this wireless network, the host controls the motor by sending a control command of the motor controller in an HTTP message based on the received coordinate values. Finally, we build a prototype system of the proposed design to verify the detection performance and analyze the network performance.

A Study on the Comparison Analysis of Minimum Airflow Control Logic of VAV Terminal Box (VAV 터미널 박스의 최소풍량 제어방식 비교 연구)

  • Cho, Young-Hum;Kang, Su-Hyun;Seong, Yoon-Bok
    • Journal of the Korean Solar Energy Society
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    • v.32 no.4
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    • pp.96-102
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    • 2012
  • The minimum airflow of VAV terminal boxes is a key factor for comfort, indoor air quality(IAQ) and energy cost. If the minimum airflow is not reasonable, it would waste energy and make IAQ problems. There are two types of VAV terminal box control logic. One is the single maximum, another is the dual maximum control logic. Dual maximum control logic is more efficiency way to reduce the energy consumption. It has a minimum airflow set point and a heating maximum set point. It allows the minimum airflow set point to be much lower than single maximum control logic. A building simulation was conducted to evaluate the energy consumption and the IAQ according to the control logic of the V AV terminal box. In the simulation, dual maximum control logic can save the energy up to 6.5% compared to the single maximum control logic.

An Experiment on Performance Evaluation of Energy Consumption of an Exhaust Air Heat Recovery Type Air Washer for Semiconductor Manufacturing Clean Rooms (반도체 클린룸용 배기 열회수식 에어와셔의 에너지 소비량 성능평가 실험)

  • Song, Gen-Soo;Yoo, Kyung-Hoon;Shin, Dae-Kun;Son, Seung-Woo
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.844-849
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    • 2008
  • In recent semiconductor manufacturing clean rooms, in order to improve clean room air quality, air washers are used to remove airborne gaseous contaminants such as $NH_3$, SOx and organic gases from outdoor air introduced into clean room. Meanwhile, there is a large quantity of exhaust air from clean room. From the energy saving point of view, heat recovery is useful for the reduction of air conditioning energy consumption for clean room. Therefore it is desirable to recover heat from the exhaust air and use it to reheat the outdoor air. However, so far there have not been sufficient studies of analyzing the comparison of the amounts of energy consumption and saving. In the present study, an experiment was conducted to investigate the energy consumption and heat recovery of a fin-coil type air washer system for semiconductor manufacturing clean rooms.

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Evaluation of Dicing Characteristics of Diamond Micro-blades with Cu/Sn Binder Including Etched WS2 Particles (표면 부식 처리한 WS2 입자를 첨가한 Cu/Sn계 다이아몬드 마이크로 블레이드의 절삭특성)

  • Kim, Song-Hee;Jang, Jaecheol
    • Journal of the Korean institute of surface engineering
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    • v.46 no.1
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    • pp.22-28
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    • 2013
  • $WS_2$ particles were added to micro-diamond blades with Cu/Sn binding metal as lubricants to improve cutting efficiency. It was found in previous works that the added $WS_2$ lubricant could reduce remarkably the momentary energy consumption during dicing tests but increased wear rate slightly owing to weak bonding between lubricant particles and bond metals. In the present work, the surface of $WS_2$ lubricant particles were etched for activating the surface of $WS_2$ particles that provide even distribution of particles during powder mixing process and improvement of wetting at the interfaces between $WS_2$ particles and molten Cu/Sn bond metals during pressurized sintering so that could provide the improved strength of micro-blades and result in extended life. Chipping behavior of workpiece with the types of micro-blades including $WS_2$ were compared because it is important in semiconductor and micro-packaging industries to control average roughness and straightness of sliced surface which is closely related with quality.

Integrated Process for Development of an Optimal Axial Flow Fan (Design, RP, Measurement, Injection Molding, Assembly) (최적 축류팬 개발을 위한 통합공정 (설계, 시제품제작, 측정, 금형가공, 사출, 조립))

  • 박성관;최동규
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.201-209
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    • 1998
  • To develop timely an optimal fan, a design system and a new manufacturing process used step by step have to be integrated. A small sized optimal fan for refrigerators, that was the goal on this project, was developed by the following principal processes. All processes are technologically linked in many directions: The existing fan was measured through reverse engineering. The measured data was used for the basic source of 3D design. The performance tests were carried and used as the data for the evaluation of the existing fan. Flow analysis by FANS-3D/sup [1]/ was performed at the given information (pressure drop and flow rate) to find out the configuration of optimal fan design. The flow patterns were investigated to measure the performance of fan through numerical experiment. The grid point data obtained by the above analysis turned into 3D high efficiency fan model by using CATIA. The product was manufactured by RP process (SLS, SLA) and tested the characteristic curves of the developed fan to compare with the existing fan. The modification of fan design were all examined to see any change in performance and checked to find any deficiency in assembling the fan into a duct. After the plastics flow analysis of the injection molding cycle to ensure acceptable quality fan, an optimal mold was processed by using tool-path for the newly designed fan.

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The use of beneficial microorganisms to improve turfgrass quality and usability (유용미생물의 시용이 잔디의 질과 이용성에 미치는 영향)

  • 황연성;최준수
    • Asian Journal of Turfgrass Science
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    • v.13 no.4
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    • pp.201-212
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    • 1999
  • In use of pesticides in golf courses has been increased steadily. Environmental concern as well as decrease in efficiency led the turfgrass management into an alternate approach of using beneficial microorganism to deal with turfgrass pests. This study was focused on the use of such microorganisms for improving cultural environment and minimizing the use of pesticides. Microorganisms antagonistic to turfgrass diseases were applied to zoysiagrass fairways and creeping bentgrass greens in Yusung country club. Tharch accumulation, disease occurrence, and other cultural environments were compared among the combinations of microorganisms and suppliemental N applications. The application of microorganisms antagonistic to turfgrass diseases improved turf resiliency. Thatch thickness was 3.03cm in the control plot but it was 2.11cm in plots treated by microorganisms, indicating significant effects of microorganism application on reduction of thatch accumulation. Number of microorganism that can decompose of cellulose was higher at the plots treated with useful microbial products and it was considered that existence of higher population of microorganisms resulted in reduction of thatch accumulation. In the evaluation of relationship between thatch accumulation and disease occurrence, greater thatch accumulation was observed at the golf courses which have been frequently infested by large patch. However, the rate of thatch accumulation varied among surveyed golf courses regardless of the year of turf establishment. Therefore, management practice which can be effective for reduction of thatch could result in large patch suppression. The application of microorganisms on the established turfgrasses reduced the occurrence rate of pythium blight and yellow path diseases, whereas occurrence of brown patch and dollar spot increased.

An Evaluation on IR Sensor Based Demand Controlled Ventilation Strategies for Multi-zone in the Apartment House (IR(Infrared) 센서기반 제어방법에 따른 공동주택 멀티 존 환기시스템 평가 연구)

  • Hong, Sung-Min;Yoon, Dong-Won
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.2
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    • pp.174-182
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    • 2012
  • In previous research, most occupant said that they have not operated ventilation system installed in the house, because of increasing of energy consumption and unconcern of ventilation. Therefore, it is necessary to applied the sensor based demand controlled ventilation for the IAQ(Indoor Air Quality) and improvement of energy efficiency in ventilation strategy. The propose of this study is to present a application method of IR(Infrared) sensor for multi-zone DCV(Demand Controlled Ventilation) in the apartment house. It is possible that IR sensor could be used for DCV, because that could detect the occupant and action. IR sensor based DCV strategies are established to evaluate characteristic of application in the apartment house and simulated by Contam program. As a result, they have some week points though, if they would be applied DCV with optimum strategy, it would be useful to improve IAQ, to reduce energy consumption.