• Title/Summary/Keyword: Qualitative inspection

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Risk Assessment of Petrochemical Equipments Using Enhanced RBI Technique (개선된 RBI 기법을 이용한 석유화학설비의 위험도평가)

  • Lee Sang-Min;Song Ki-Hun;Chang Yoon-Suk;Choi Jae-Boong;Kim Young-Jin;Han Sang-In;Choi Song-Chun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1392-1398
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    • 2005
  • API 581 guideline provides a methodology for calculating the risks of equipments in refinery or petrochemical plant. However, especially in part of the consequence of failure, there is a major limitation of its application to the petrochemical plant directly since only a representative material is considered in calculating the risk while the equipment is composed of numerous materials. The objectives of this paper are to propose an enhanced risk-based inspection (RBI) technique to resolve shortcomings inclusive of the above issue and to assess the risks of typical petrochemical equipments. In this respect, a program incorporating material database was developed to fully incorporate the characteristics of different materials. The proposed RBI program consists of qualitative, semi-quantitative and quantitative risk evaluation modules in which toxic materials as well as representative materials were selected automatically for comparison to those in the current guideline. It has been applied to assess the risks of equipments in ethylene facilities of petrochemical plants. Thereby, more realistic evaluation results were obtained and applicability of the proposed RBI program was proven.

Fundamental Study on the Design of Steel Tube Structures Based on the Qualitative Analysis (복합강구조물 설계에 정성분석기법을 적용하기 위한 기초연구)

  • Kang, Hyun-Sik;Lim, Seo-Hyung;Park, Yong-Gul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.1
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    • pp.149-156
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    • 2006
  • Steel hollow section members have been widely used as a major material in the construction market due largely to their efficiency, their aesthetic appeal and to the technical development. But it is true that the commercial Program for dealing with a joint problem using hollow section members is not firmly established due to its uncertain and variable design parameters. The qualitative analysis program developed by using computer is introduced in this study. The results of that analysis are shown in the two-dimensional space in variable ranges and diagrams, so it would be useful to whom have not many experiences and knowledges. It is represented that the differences between Canadian code and the Korean standard for the connections of hollow section members. And It is verified that the software is applicable to the Preliminary design in steel tubular structures.

Automation measurement of a 3D scanner using a robot simulator (로봇시뮬레이터를 이용한 3 차원 스캐너의 측정 자동화)

  • 유희욱;장평수;장민호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.836-839
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    • 2004
  • Qualitative elevation of products is very important Part. A business racking us brains to find for qualitative elevation of products. Recently, measurement accuracy of a non-contact 3D scanner has been rapidly improving. As a result, the number application cases of non-contact 3D scanners are increasing. A non-contact 3D scanner is capable of measuring a curved surface rapidly and has high resolution. It is more affordable and potable than the CMMs, It is therefore expected to be applied more frequently in more diverse industries. Automating the measuring process using a non-contact 3D scanner and developing a technology, which allows a user to measure easily, will eventually improve the quality of products. As their inspection and analysis processes improve.

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A Design Decision Support Framework for Evaluation of Design Options in Passenger Ship Engine Room (여객선 기관실의 설계 옵션 평가를 위한 결정 지원 프레임 워크)

  • Kim, Soo Woong
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.9-19
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    • 2011
  • Most real world design evaluation and risk-based decision support combine quantitative and qualitative (linguistic) variables. Decision making based on conventional mathematics that combines qualitative and quantitative concepts always exhibit difficulty in modelling actual problems. The successful selection process for choosing a design/procurement proposal is based on a high degree of technical integrity, safety levels and low costs in construction, corrective measures, maintenance, operation, inspection and preventive measures. In this paper, a design decision support framework using a composite structure methodology grounded in approximate reasoning approach and evidential reasoning method is suggested for design evaluation of machinery space of a ship engine room at the initial stages. An illustrative example is used to demonstrate the application of the proposed framework.

Non-contact Ultrasonic Technique for the Thin Defect Evaluation by the Lamb-EMAT (비접촉 Lamb-EMAT를 이용한 두께감육 평가에 관한 연구)

  • Kim, Tae-Hyeong;Park, Ik-Geun;Lee, Cheol-Gu;Kim, Yong-Gwon;Kim, Hyeon-Muk;Jo, Yong-Sang
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.194-196
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    • 2005
  • Ultrasonic guided waves are gaining increasing attention for the inspection of platelike and rodlike structures. At the same time, inspection methods that do not require contact with the test piece are being developed for advanced applications. This paper capitalizes on recent advances in the areas of guided wave ultrasonics and noncontact ultrasonics to demonstrate a superior method for the nondestructive detection of thinning defects simulating hidden corrosion in thin aluminum plates. The proposed approach uses EMAT(electro-magnetic acoustic transducer) for the noncontact generation and detection of guided plate waves. Interesting features in the dispersive behavior of selected guided modes are used for the detection of plate thinning. It is shown that mode cutoff measurements provide a qualitative detection of thinning defects. Measurement of the mode group velocity can be also used to quantify of thinning depth.

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Ingredient Analysis & Biodegradability to the Low Pollution Synthetic Detergent (저공해 합성세제의 성분 분석 및 생분해성)

  • Kim, Yong-In;So, Hui-Jun;Seon, Il-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.8 no.2
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    • pp.133-143
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    • 1991
  • As the result of the qualitative and quantitative analysis of the surfactant mixture, the main surfactant of the fast biodegradable detergent which were derived from vegetable oil was Sodium Lauryl Sulfate. The Detergents contained sodium lauryl sulfate, nonionic surfactant, soap, etc, as the rest sufactants. Linear Alkylbenzene Sulfonate and ${alpha}-Olefin$ Sulfonate which were derived from petroleum were not detected. The biodegradation rate of the detergent prepared from vegetable oil was faster than that of the detergent derived from petroleum stood in 7 days.

A Study on Implementation of Risk Based Inspection Procedures to a Petrochemical Plant (RBI 절차의 석유화학 플랜트 적용에 관한 연구)

  • Song, Jung-Soo;Shim, Sang-Hoon;Kim, Ji-Yoon;Yoon, Kee-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.416-423
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    • 2003
  • During the last ten years, the need has been increased for reducing maintenance cost for aged equipments and ensuring safety, efficiency and profitability of petrochemical and refinery plants. RBI (Risk Based Inspection) methodology is one of the most promising technologies satisfying the need in the field of integrity management. In this study, a user-friendly software, realRBl for RBI based on the API 581 code was developed. This software has modules for evaluating qualitative and semi-quantitative risk level, analyzing quantitative risks using the potential consequences of a failure of the pressure boundary, and assessing the likelihood of failure. A quantitative analysis was performed for 16 columns in a domestic NCC (Naphtha Cracking Center) plant whose operating time reaches about 12 years. Each column was considered as two equipment parts by dividing into top and bottom. Generic column failure frequencies were adjusted based on likelihood data. After determining release rate, release duration and release mass for each failure scenario, flammable/explosive and toxic consequences were assessed. Current risks for 32 equipment parts were evaluated and risk based prioritization were determined as a final result.

Application of Reliability based Inspection for an Effective RCM Approach of Railway System (철도시스템의 효과적 RCM접근을 위한 신뢰성 기반 검사(RBI)적용)

  • Song, Kee-Tae;Kim, Min-Ho;Baek, Young-Gu;Ahn, Eun-Jin;Lee, Key-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1294-1300
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    • 2008
  • In the current railway industry in Korea, a lot of researches and studies have been progressed to establish RAMS process and construction of RCM system in accordance with international standards. On the point of view of applying the RCM to the railway system, many problems (i.e., reliability of the existing field data, the lack and incorrectness of failure information, etc) are described. To solve these problems, it is need to study and effort the RCM, practically. In this paper, lots of problems and solutions for methods determining the preventive maintenance interval of application of the RCM will be described. To do this, the method using the theory of RBI (Reliability Based Inspection) which is applied to the existing chemical plants and power plants is described. From this study, it is expected that in this situation that the quantitative data is not enough, the results that an analyst quantifies the qualitative factors and/or items will be a good reference that can effectively approach, on the side of determination about each maintenance task and inspection interval.

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Assessment of Masks Used by Healthcare Workers: Development and Validation of a Mask Qualitative Assessment Tool (MQAT)

  • Gharibi, Vahid;Cousins, Rosanna;Mokarami, Hamidreza;Jahangiri, Mehdi;Keshavarz, Mohammad A.;Shirmohammadi-Bahadoran, Mohammad M.
    • Safety and Health at Work
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    • v.13 no.3
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    • pp.364-371
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    • 2022
  • Background: Respiratory masks can provide healthcare workers with protection from biological hazards when they have good performance. There is a direct relationship between the visual specifications of a mask and its efficacy; thus, the aim of this study was to develop tools for qualitative assessment of the performance of masks used by healthcare workers. Methods: A mixed-methods design was used to develop a qualitative assessment tool for medical face masks (MFM) and particle filtering half masks (PFHM). The development of domains and items was undertaken using observation and interviews, the opinions of an expert panel, and a review of texts and international standards. The second phase evaluated the psychometric properties of tools. Finally, the validated Mask Qualitative Assessment Tools (MQAT) were used to assess six samples from 10 brands of the two types of masks. Results: MQAT-MFM and MQAT-PHFM shared 42 items across seven domains: "cleanliness," "design," "marking, labeling and packaging," "mask layers," "mask strap," "materials and construction," and "nose clip." MQAT-MFM included one additional item. MQAT-PHFM included another nine items associated with an eighth "Practical Performance" domain, and the valve version had another additional "Exhalation Valve" domain and six items. The evaluation indicated 80% compliance for MFM and 71% compliance for PFHM. "Marking, labeling and packaging" and "Layers" were associated with the least compliance in both types of masks and should be checked carefully for defining mask quality. Conclusion: MQAT can be used for immediate screening and initial assessment of MFM and PHFM through appearance, simple tools, and visual inspection.

The Study on Eddy Current Characteristic for Surface Defect of Gas Turbine Rotor Material (가스터빈 로터 재질에 따른 표면결함 와전류 특성연구)

  • Ahn, Y.S.;Gil, D.S.;Park, S.G.
    • Journal of Power System Engineering
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    • v.14 no.4
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    • pp.63-67
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    • 2010
  • This paper introduces the eddy current signal characteristic of magnetic and non-magnetic gas turbine rotor. In the past, Magnetic particle inspection method was used in magnetic material for qualitative defect evaluation and the ultrasonic test method was used for quantitative evaluation. Nowadays, eddy current method is used in magnetic gas turbine rotor inspection due to advanced sensor design technology. We are studying on the magnetic gas turbine rotor by using eddy current method. We prepared diverse depth specimens made by magnetic and non-magnetic materials. We select optimum frequency according to material standard penetration data and experiment results. We got the signal on magnetic and non-magnetic material about 0.2 mm, 05 mm, 1.0 mm, 1.5 mm 2.0 mm and 2.5 mm depth defects and compare the signal amplitude and signal trend according to defect depth and frequency. The results show that signal amplitudes of magnetic are bigger than non-magnetic material and the trends are similar on every defect depth and frequency. The detection and resolution capabilities of eddy current are more effective in magnetic material than in non-magnetic materials. So, the eddy current method is effective inspection method on magnetic gas turbine rotor. And it has the merits of time saving and simple procedure by elimination of the ultrasonic inspection in traditional inspection method.