• 제목/요약/키워드: Pyrolysis process

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질산염 무기금속 화합물의 분무열분해법에 의한 High-$J_c$ YBCO 박막 제조 (Preparation of High $J_c$ YBCO Films on LAO by Spray Pyrolysis Process Using Nitrate Precursors)

  • 홍석관;김재근;김호진;조한우;유석구;안지현;주진호;이희균;홍계원
    • Progress in Superconductivity
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    • 제8권1호
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    • pp.71-74
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    • 2006
  • High $J_c$ over 1 $MA/cm^2$ YBCO film has been successfully prepared using nitrate precursors by spray pyrolysis method. Aerosol drolpets generated using a concentric spray nozzle were directly sprayed on a $LaAlO_3$(100) single crystal substrate. The cation ratio of precursor solution was Y:Ba:Cu=1:2.65:1.35. The distance between nozzle and substrate was 15 cm. Deposition temperature was ranging from $750^{\circ}C\;to\;800^{\circ}C$. Deposition pressure was 100 Torr, and oxygen partial pressure was varied from 10 Torr to 50 Torr. The microstructure, phase formation, texture development and superconducting properties of deposited films were largely changed with oxygen partial pressure. Deposited films showed a texture with(001) planes parallel to substrate plane. High quality film was obtained when film was deposited at $760^{\circ}C$ with an oxygen partial pressure of 30 Torr. The critical current density($J_c$) of the YBCO film was 1.75 $MA/cm^2$ at 77 K and self-field.

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Fabrication of the Nano-Sized Nickel Oxide Powder by Spray Pyrolysis Process

  • Yu, Jae-Keun;NamGoong, Hyun;Kim, Dong-Hee
    • 한국재료학회지
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    • 제22권8호
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    • pp.426-432
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    • 2012
  • This study involves using nickel chloride solution as a raw material to produce nano-sized nickel oxide powder with average particle size below 50 nm by the spray pyrolysis reaction. The influence of the inflow speed of raw material solution on the properties of the produced powder is examined. When the inflow speed of the raw material solution is at 2 ml/min., the average particle size of the powder is 15~25 nm and the particle size distribution is relatively uniform. When the inflow speed of the solution increases to 10 ml/min., the average particle size of the powder increases to about 25 nm and the particle size distribution becomes much more uneven. When the inflow speed of the solution increases to 20 ml/min., the average particle size of the powder increases in comparison to the case in which the inflow speed of the solution was 10 ml/min. However, the particle size distribution is very uneven, showing various particle size distributions ranging from 10 nm to 70 nm. When the inflow speed of solution increases to 50 ml/min., the average particle size of the powder decreases in comparison to the case in which the inflow speed was 20 ml/min., and the particle size distribution shows more evenness. As the inflow speed of the solution increases from 2 ml/min. to 20 ml/min., the XRD peak intensities gradually increase, while the specific surface area decreases. When the inflow speed of solution increases to 50 ml/min., the XRD peak intensities rather decrease, while the specific surface area increases.

F-Doped SnO2 Thin Film/Ag Nanowire 이중층의 전기적 및 광학적 특성 (Electrical and Optical Properties of F-Doped SnO2 Thin Film/Ag Nanowire Double Layers)

  • 김종민;구본율;안효진;이태근
    • 한국재료학회지
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    • 제25권3호
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    • pp.125-131
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    • 2015
  • Fluorine-doped $SnO_2$ (FTO) thin film/Ag nanowire (NW) double layers were fabricated by means of spin coating and ultrasonic spray pyrolysis. To investigate the optimum thickness of the FTO thin films when used as protection layer for Ag NWs, the deposition time of the ultrasonic spray pyrolysis process was varied at 0, 1, 3, 5, or 10 min. The structural, chemical, morphological, electrical, and optical properties of the double layers were examined using X-ray diffraction, X-ray photoelectron spectroscopy, field-emission scanning electron microscopy, transmission electron microscopy, the Hall effect measurement system, and UV-Vis spectrophotometry. Although pure Ag NWs formed isolated droplet-shaped Ag particles at an annealing temperature of $300^{\circ}C$, Ag NWs covered by FTO thin films maintained their high-aspect-ratio morphology. As the deposition time of the FTO thin films increased, the electrical and optical properties of the double layers degraded gradually. Therefore, the double layer fabricated with FTO thin films deposited for 1 min exhibited superb sheet resistance (${\sim}14.9{\Omega}/{\Box}$), high optical transmittance (~88.6 %), the best FOM (${\sim}19.9{\times}10^{-3}{\Omega}^{-1}$), and excellent thermal stability at an annealing temperature of $300^{\circ}C$ owing to the good morphology maintenance of the Ag NWs covered by FTO thin films.

수크로스 함유 분무용액으로부터 분무열분해 공정에 의한 미세 Ba-Nd-Ti-O 분말 합성 (Synthesis of Fine Ba-Nd-Ti-O Powders by Spray Pyrolysis from Spray Solution with Sucrose)

  • 고유나;정대수;구혜영;강윤찬
    • 한국재료학회지
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    • 제20권3호
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    • pp.142-147
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    • 2010
  • Nano-sized $BaNd_2Ti_5O_{14}$ powders were prepared by the spray pyrolysis process. Sucrose used as the organic additive enabled the formation of nano-sized $BaNd_2Ti_5O_{14}$ powders. The powders prepared from the spray solution without sucrose had a spherical shape, dense structure and micron size before and after calcination. However, the precursor powders prepared from the spray solution with sucrose had a large size, and hollow and porous morphology. The precursor powders had an amorphous crystal structure because of the short residence time of the powders inside the hot wall reactor. The complete decomposition of sucrose did not occur inside the hot wall reactor. Therefore, the precursor powders obtained from the spray solution with sucrose of 0.5M had a carbon content of 39.2wt.%. The powders obtained from the spray solution with sucrose of 0.5M had a slightly aggregated structure of nano-sized primary powders of $BaNd_2Ti_5O_{14}$ crystalline phase after calcination at $1000^{\circ}C$. The calcined powders turned into nano-sized $BaNd_2Ti_5O_{14}$ powders after milling. The mean size of the $BaNd_2Ti_5O_{14}$ powders was 125 nm.

염 보조 초음파 분무 열분해법을 이용한 TiO2 나노입자의 합성 및 광학적 성질 (Synthesis and Optical Property of TiO2 Nanoparticles Using a Salt-assisted Ultrasonic Spray Pyrolysis Process)

  • 지명준;박우영;유재현;이영인
    • 한국분말재료학회지
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    • 제26권1호
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    • pp.34-39
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    • 2019
  • Current synthesis processes for titanium dioxide ($TiO_2$) nanoparticles require expensive precursors or templates as well as complex steps and long reaction times. In addition, these processes produce highly agglomerated nanoparticles. In this study, we demonstrate a simple and continuous approach to synthesize $TiO_2$ nanoparticles by a salt-assisted ultrasonic spray pyrolysis method. We also investigate the effect of salt content in a precursor solution on the morphology and size of synthesized products. The synthesized $TiO_2$ nanoparticles are systematically characterized by X-ray diffraction, transmission electron micrograph, and UV-Vis spectroscopy. These nanoparticles appear to have a single anatase phase and a uniform particle-size distribution with an average particle size of approximately 10 nm. By extrapolating the plots of the transformed Kubelka-Munk function versus the absorbed light energy, we determine that the energy band gap of the synthesized $TiO_2$ nanoparticles is 3.25 eV.

열분해 연료유 및 PET 기반 활성탄을 이용한 NO 가스 센서의 감도 향상 연구 (NO Gas Sensor with Enhanced Sensitivity Using Activated Carbon Prepared from Pyrolysis Fuel Oil and Polyethylene Terephthalate)

  • 곽철환;서상완;김민일;임지선;강석창
    • 공업화학
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    • 제32권1호
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    • pp.42-48
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    • 2021
  • 본 연구에서는 열분해 연료유를 이용하여 석유계 피치 기반 활성탄을 제조하였고, 이를 활용하여 일산화질소 가스 검출 센서를 개발하였다. 피치의 분자량 증가를 위해 피치 합성 시 중합 반응을 촉진시키는 폴리에틸렌 테레프탈레이트를 첨가하였다. 피치의 분자량 증가는 피치 기반 활성탄의 비표면적 및 미세기공 부피 증가에 기여하였고, 이는 활성탄 기반 센서의 일산화질소 가스 검출 특성 향상시켰다. 또한 테레프탈레이트 첨가 피치를 사용할 때 활성탄의 표면 산소 관능기 및 전도성 변화를 확인하고 테레프탈레이트 첨가가 활성탄의 물성 및 일산화질소 가스 검출 특성에 미치는 영향을 분석하였다.

비귀금속 촉매에서 사용되는 질소 전구체가 산소 환원 반응의 활성에 미치는 영향 (Effect of Nitrogen Precursors in Non-precious Metal Catalysts on Activity for the Oxygen Reduction Reaction)

  • 윤호석;정원석
    • Korean Chemical Engineering Research
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    • 제60권1호
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    • pp.151-158
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    • 2022
  • 고가의 귀금속 촉매는 고분자 전해질 연료전지의 상업화에 걸림돌로 인식되어 저가의 비귀금속 촉매 연구가 활발하다. 본 연구에서는 Fe-N-C 촉매를 킬레이팅이 가능한 4가지 다른 질소 전구체 N,N,N',N'-detramethylethylenediamine(TMEDA), 1,2-ethylenediamine (EDA), m-dicyanobenzene (DCB), dicyandiamide (DCDA)를 이용하여 700, 800, 900, 1000 ℃에서 합성하였다. 촉매의 물리적 특성은 주사전자현미경, X선 회절분석기, 자동원소분석기를 이용하여 분석하였다. 이를 통해 촉매 표면 형태 및 원소의 분산도와 에너지 분산형 X-선 분광을 적용하여 Fe의 함량을 확인하였다. 또한 비금속 원소의 함량과 Fe의 담지 여부 등을 확인하였다. 전기화학적 특성은 순환 전압전류법과 선형주사전위법을 통해 촉매의 전기화학적 산소 환원에 대한 활성과 전자전달수 등을 분석하였다. 결과에 따르면 질소 전구체로 EDA를 사용하여 800 ℃의 소성온도에서 합성한 촉매가 가장 높은 산소 환원 활성을 보였다. 이 연구 결과는 고가의 귀금속을 대체하기 위한 노력에 도움이 될 것으로 예상된다.

분무열분해(噴霧熱分解) 공정(工程)에 의한 주석(朱錫) 산화물(酸化物) 나노 분말(粉末) 제조(製造) (Preparation of Nano-Sized Tin Oxide Powder by Spray Pyrolysis Process)

  • 유재근;차광용;김명춘;한정수;장재범;이용화;김동희
    • 자원리싸이클링
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    • 제17권6호
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    • pp.79-88
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    • 2008
  • 본 연구는 폐 주석의 리싸이클링을 통한 고기능성 주석 산화물 나노 분말의 대량제조 기술개발을 위한 전 단계 연구로서 주석 염화물 용액을 원료로 하여 분무열분해 반응에 의하여 평균입도 50nm 이하의 주석 산화물 분말을 제조하였으며 반응온도의 변화에 따른 생성 입자들의 특성 변화를 파악하였다. 열분해 반응온도가 $800^{\circ}C$로부터 $850^{\circ}C$로 증가함에 따라 형성된 입자들의 평균입도는 20 nm로부터 30 nm로 증가하였다. 또한 XRD 피크의 강도도 증가하였으며 비표면적은 1/2 정도로 크게 감소하였다. 반응온도 $900^{\circ}C$의 경우에는 액적 형태는 평균입도 30 nm 정도의 나노 입자들로 구성되어 있는 반면 독립된 입자들의 경우에는 평균입도가 $80{\sim}100\;nm$로 현저하게 증가 하였으며 입자 표면이 더욱 치밀화되어 있었다. 또한 XRD 피크 강도도 현저히 증가하였으며 비표면적은 현저하게 감소하였다. 반응온도 $950^{\circ}C$의 경우에는 액적 형태의 비율 및 크기가 현저히 감소하였으며 대부분의 입자들은 독립된 형태를 유지하고 있었으며 평균입도는 약 70 nm로 $900^{\circ}C$의 경우보다 오히려 감소하였다. 또한 XRD 피크의 강도도 $900^{\circ}C$의 경우에 비하여 현저히 감소하였으며 비표면적은 2배 정도 크게 증가하였다.

Effect of the Concentration of Cobalt Chloride Solution for the Preparation of Nano-Sized Cobalt Oxide Powder by Spray Pyrolysis Process

  • Yu, Jae Keun;Cha, Kwang Yong;Seo, Dong Jun;Han, Joung Su;Jang, Jae Bum;Lee, Yong Hwa;Kim, Dong Hee
    • 한국재료학회지
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    • 제24권6호
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    • pp.277-284
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    • 2014
  • Using the spray pyrolysis process, nano-sized cobalt oxide powder with average particle size below 50 nm was prepared from cobalt chloride solution. The influences of the raw material solution on the properties of the powder formed examined. When the concentration of Co was low(20 g/L), the average particle size of the powder formed was roughly 20 nm, and the cohesion between these particles was significantly strong. When the concentration of Co increased to 100 g/L, the droplets nearly failed to exist in circular form and reflected a severely divided form. Furthermore, the average size of the particles formed was roughly 40 nm, and the particles reflected a polygonal form. When the solution was increased to nearly saturation level (Co at 200 g/L), the particle size distribution reflected significant unevenness due to severe droplet division while the surface also reflected significant unevenness. Furthermore, the average size of the particles formed increased significantly to 70 nm. The results of XRD analysis showed that the strength of the peaks reflected very little change when the concentration of Co was increased from 20 g/L to 50 g/L. Alternatively, when the concentration was increased to 100 g/L, the strength of the peaks increased compared to when the concentration was 50 g/L. However, when the concentration was increased to 200 g/L, the strength of the peaks failed to reflect significant change compared to when the concentration was 100 g/L. The specific surface area dramatically decreased by 30 % when the concentration of Co was increased from 20 g/L to 50 g/L. Alternatively, when the concentration of Co the solution increased to 100 g/L, the specific surface area decreased by roughly 15 %. Furthermore, when the concentration of Co was increased to nearly saturation level(200 g/L), the specific surface area decreased by roughly 35%.

폐 ITO 타겟으로부터 분무열분해 공정에 의한 평균입도 30 nm 이하의 인듐-주석 산화물 분체 제조 (Preparation of Nano Sized Indium Tin Oxide (ITO) Powder with Average Particle Size Below 30 nm from Waste ITO Target by Spray Pyrolysis Process)

  • 김동희;유재근
    • 자원리싸이클링
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    • 제27권2호
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    • pp.24-31
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    • 2018
  • 본 연구에서는 폐 ITO 타겟을 염산에 용해시킴으로써 인듐-주석 복합 산 용액을 제조하여 원료용액으로 사용하였다. 이 원료용액으로부터 분무열분해 공정에 의하여 평균입도 30 nm 이하의 ITO 분체를 제조하였다. 또한 본 연구에서는 인듐-주석 산화물(ITO) 형성을 위한 열역학적 수식들을 확립하였다. 반응온도가 $800^{\circ}C$로부터 $900^{\circ}C$로 증가됨에 따라 평균입도 30 nm 이하인 나노입자들이 응집되어 있는 액적 형태의 비율 및 크기는 감소하는 반면 표면 조직은 더욱 치밀해짐을 알 수 있었다. 반응온도가 $800^{\circ}C$인 경우에는 생성된 분체의 평균입도는 약 20 nm이었으며, 현저한 소결 현상은 나타나지 않았다. 한편, 반응온도가 $900^{\circ}C$인 경우에는 노즐에 의하여 미립화되는 액적의 분열 현상은 $800^{\circ}C$의 경우보다 심하게 나타났으며 액적 형태의 비율은 현저하게 감소하였다. 형성된 입자들의 평균 입도는 약 25 nm로서 $800^{\circ}C$의 경우보다 약간 증가하였다. 반응온도에 관계없이 ITO 입자들은 단결정으로 구성되어 있었다. XRD 분석 결과 분무열분해 공정에 의하여 염화물 상은 전혀 존재하지 않았으며 오직 ITO 상만이 형성되었음을 알 수 있었다. 반응온도가 $800^{\circ}C$로부터 $900^{\circ}C$로 증가함에 따라 비표면적은 약 30% 감소하였다.