• Title/Summary/Keyword: Pure iron powder

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Metallurgical Study of Iron Artifacts Yangju-Mountain Fortress (양주 대모산성 출토 철기유물의 금속학적 연구)

  • Lim, Sun-Ki;Kang, Dai-Ill;Moon, Whan-Suk;Park, Dong-Kyu;Kang, Sung-Goon
    • 보존과학연구
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    • s.14
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    • pp.1-34
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    • 1993
  • 1. Metallurgical Properties of Iron artifacts excavated from Yangju-Mountain fortress were studied for the scientific conservation and metallurgical history of ancient Iron artifacts.2. Iron artifacts form Yangju-Mountain fortress were found to be the products of having well-established Carburizing and remelting technique in that period.3. These artifacts seem to be manufactured from very pure ores, because very pure ferrite structure and low impurity.4. Especially evidence of very suitable carburizing technic well-established and usealloying method of Fe-C system on purpose were found.5. Cast iron artifacts were found to be eutectic composition (4.31%) having lowestmelting point in Fe-C system.

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Effect of rubber mold on densification behavior of metal powder during cold isostatic pressing (냉간정수압 하에서 금속분말의 치밀화에 미치는 고무몰드의 영향)

  • Jeong, Jin-Won;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.330-342
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    • 1998
  • The effect of rubber mold on densification behavior of pure iron powder was investigated under cold isostatic pressing. The thickness effect of rubber mold was also studied. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into the finite element program(ABAQUS) to predict compaction responses of metal powder under cold isostatic pressing. The hyperelastic constitutive equation based on Moony-Rivlin and Ogden strain energy potentials was also employed to analyze deformation of rubber mold. The coefficients of the strain energy potentials were obtained from tension and volumetric compression data of rubber. Finite element results were compared with experimental data for densification of pure iron powder under cold isostatic pressing.

Synthesis of γ-Fe2O3 Nanoparticles by Low-pressure Ultrasonic Spraying (저압 초음파 분무 공정을 이용한 γ-Fe2O3 나노입자의 합성)

  • Lee, Chang-Woo;Kim, Soon-Gil;Choa, Yong-Ho;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.19-25
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    • 2007
  • This study was focused on the optimization of low-pressure ultrasonic spraying process for synthesis of pure ${\gamma}-Fe_2O_3$ nanoparticles. As process variables, pressure in the reactor, precursor concentration, and reaction temperature were changed in order to control the chemical and microstructural properties of iron oxide nanoparticles including crystal phase, mean particle size and particle size distribution. X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies revealed that pure ${\gamma}-Fe_2O_3$ nanoparticles with narrow particle size distribution of 5-15 nm were successfully synthesized from iron pentacarbonyl ($Fe(CO)_{5}$) in hexane under 30 mbar with precursor concentrations of 0.1M and 0.2M, at temperatures over $800^{\circ}C$. Also magnetic properties, coercivity ($H_c$) and saturation magnetization ($M_s$) were reported in terms of the microstructure of particles based on the results from vibration sampling magnetometer (VSM).

Recovery of Copper Powder from MoO3 Leaching Solution (MoO3 침출공정 폐액으로부터 동분말의 회수기술)

  • Hong, Hyun-Seon;Jung, Hang-Chul;Kim, Geun-Hong;Kong, Man-Sik
    • Journal of Powder Materials
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    • v.16 no.5
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    • pp.351-357
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    • 2009
  • A two-step recovery method was developed to produce copper powders from copper chloride waste solution as byproducts of MoO$_3$ leaching process. The first step consisted of replacing noble copper ions with external Fe$^{3+}$ ions which were formed by dissolving iron scraps in the copper chloride waste solution. The replaced copper ions were subsequently precipitated as copper powders. The second step was cementation of entire solution mixture to separate (pure) copper powders from aqueous solution of iron chloride. Cementation process variables of temperature, time, and added amount of iron scraps were optimized by using design of experiment method and individual effects on yield and efficiency of copper powder recovery were investigated. Copper powders thus obtained from cementation process were further characterized using various analytical tools such as XRD, SEM-EDS and laser diffraction and scattering methods.Cementation process necessitated further purification of recovered copper powders and centrifugal separation method was employed, which successfully yielded copper powders of more than 99% purity and average 1$\sim$2$\mu$m in size.

Effect of Annealing Temperature on Magnetic Properties of Dust Cores

  • Mitani, Hiroyuki;Akagi, Nobuaki;Houjou, Hirofumi;Kanamaru, Moriyoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1177-1178
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    • 2006
  • Magnetic Properties of dust cores made of mixtures of atomized pure iron powder and pure alumina powder has been investigated in the temperature range from 673 to 1073K. The effect of annealing on coercivity has been positive effect up to 973K and thus coercivity is gradually reduced form 280A/m (as-compressed) to 160A/m (973K). However, dust cores annealed at 1073K displayed a 15% increasing of coercivity by annealing at 973K. Hysteresis loss shows a tendency similar to coercivity. Microstructure observation of specimens shows grain refinement by recrystallization in the temperature range from 773 to 1073K.

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Control of Crystal Phase and Agglomeration of Iron Oxide Nanoparticles in Gas Phase Synthesis

  • Lee, Chang-Woo;Lee, Jai-Sung
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.424-425
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    • 2006
  • The effects of reaction temperature and precursor concentration on the microstructure and magnetic properties of ${\gamma}-Fe_2O_3$ nanoparticles synthesized as final products of iron acetylacetonate in chemical vapor condensation (CVC) were investigated. Pure ${\gamma}-Fe_2O_3$ phase was obtained at temperature above $900^{\circ}C$ and crystallite size of ${\gamma}-Fe_2O_3$ nanoparticles decreased with lowering precursor concentration. Also, the coercivity decreases with decreasing crystallite size of nanopowder. The lowest coercivity was 7.8 Oe, which was obtained from the ${\gamma}-Fe_2O_3$ nanopowder sample synthesized at precursor concentration of 0.3M. Then, the crystallite size of ${\gamma}-Fe_2O_3$ nanoparticles was 8.8 nm.

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Effect of friction between metal powder and a mandrel on densification during cold isostatic pressing (냉간 정수압 성형시 금속분말과 맨드렐 사이의 마찰이 분말의 치밀화에 미치는 영향)

  • Lee, Hui-Tae;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1116-1126
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    • 1997
  • The effects of friction between powder and a mandrel on densification behavior of metal powder were investigated under cold isostatic pressing. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into finite element program (ABAQUS) to simulate compaction responses of metal powders during cold isostatic pressing. The friction coefficients between powder and mandrels with different roughness were determined by comparing experimental data and finite element results. Density distributions in the powder compacts were also studied for different friction coefficients. Finite element results were compared with experimental data for pure iron powder under cold isostatic pressing.

Microstructural and Magnetic Characterization of Fe Nanosized Powder Synthesized by Pulsed Wire Evaporation

  • Kim, Deok Hyeon;Lee, Bo Wha
    • Journal of Magnetics
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    • v.22 no.1
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    • pp.100-103
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    • 2017
  • We studied the microstructure and magnetic properties of Fe nanosized powder synthesized by the pulsed wire evaporation method. The x-ray diffraction spectrum confirmed that this powder had a pure ${\alpha}$-Fe phase. Scanning electron microscope and transmission electron microscope measurements indicated that the prepared powder had uniform spherical shape with core-shell structure. The mean powder size was about 35 nm and the thickness of the surface passivation layer was about 5 nm. Energy dispersive X-ray spectroscopy measurement indicated that the surface passivation layer was iron oxide. Magnetic field dependent magnetization measurement at room temperature showed that the maximum magnetization of the prepared powder was 177.1 emu/g at 1 T.

Fabrication and Properties of Alloy Foam Materials using Metal Powders (금속 분말을 이용한 합금폼 제조 및 특성)

  • Choi, James;Kim, Ku-Hwan
    • Journal of Powder Materials
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    • v.17 no.6
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    • pp.489-493
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    • 2010
  • Nickel-based and iron-based alloys have been developed and commercialized for a wide range of high performance applications at severely corrosive and high temperature environment. This alloy foam has an outstanding performance which is predestinated for diesel particulate filters, heat exchangers, and catalyst support, noise absorbers, battery, fuel cell, and flame distributers in burners in chemical and automotive industry. Production of alloy foam starts from high-tech coating technology and heat treatment of transient liquid-phase sintering in the high temperature. These technology allow for preparation of a wide variety of foam compositions such as Ni, Cr, Al, Fe on various pore size of pure nickel foam or iron foam in order for tailoring material properties to a specific application.

Effect of rolling parameters on soft-magnetic properties during hot rolling of Fe-based soft magnetic alloy powders (Fe계 연자성 합금 분말의 고온 압연시 자성특성에 미치는 압연인자들의 영향)

  • Kim, H.J.;H.Lee, J.;Lee, S.H.;Park, E.S.;Huh, M.Y.;Bae, J.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.266-269
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    • 2009
  • Iron-based soft magnetic materials are widely used as cores, such as transformer transformers, motors, and generators. Reducing losses generated from soft magnetic materials of these applications results in improving energy conversion efficiency. Recently, the new P/M soft magnetic material realized an energy loss of 68 W/kg with a drive magnetic flux of 1 T, at a frequency of 1 kHz, rivaling general-purpose electromagnetic steel sheet in the low frequency range of 200 Hz to 1 kHz. In this research, the effect of rolling parameters on soft magnetic properties of Fe-based powder cores was investigated. The Fe-based soft magnetic plates were produced by the hot powder rolling process after both pure Fe and Fe-4%Si powders were canned, evacuated, and sealed in Cu can. The soft magnetic properties such as energy loss and coercive power were measured by B-H curve analyzer. The soft magnetic properties of rolled sheets were measured under conditions of a magnetic flux density of 1 T at a frequency of 200 kHz. It was found that rolling reduction ratio is the most effective parameter on reducing both energy loss and coercivity because of increasing aspect ratio with reduction ratio. By increasing aspect ratio from 1 to 9 through hot rolling of pure Fe powder, a significant loss reduction of one-third that of SPS sample was achieved.

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