• 한국정밀공학회지
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• 제22권12호
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• pp.77-86
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• 2005

This paper is about the development of Automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, The punching accuracy is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used fur the sake of cost down instead of using high quality vision systems for the factory automation. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.981-984
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• 2004

This paper is about the development of Automatic FPC punching instrument. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. Test algorithm shows good results to the designed automatic punching system.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.976-979
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• 2005

This paper is about the development of automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation Is done manually, the accuracy of the punching degree is varied with operator's condition. To improve this manual punch ing operation to the FPC, automatic FPC punching system is introduced. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

• 한국공작기계학회논문집
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• 제18권1호
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• pp.36-41
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• 2009

This paper presents the development of a micro punching system with modified cymbal mechanism. To realize the micro punching, we introduced the hybrid system with a macro moving part and micro punching part. The macro moving part consists of a ball screw, a linear guide and the micro step motor and micro punching part includes the PZT actuators and displacement amplification device with modified cymbal mechanism. The PZT actuator is capable of producing very large force, but they provide only limited displacements which are several micro meters. Thus the displacement amplification device is necessary to make those actuators more efficient and useful. For this purpose, a cymbal mechanism in series is proposed. The finite element method was used to design the cymbal mechanism and to analyze the mode shape of the one. The displacement and mode shape error between the FEM results and experiments are within 10%. A considerable design effort has been focused on optimizing the flexure hinge to increase the output displacement and punching force.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.1084-1087
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• 1997

In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

• 한국정밀공학회지
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• 제21권7호
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• pp.70-75
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• 2004

The shearing process for the sheet metal is normally used in the precision elements such as a lead frame of IC chips. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional deburring process. In this paper, we developed the small size precision punching system to investigate burr formation mechanism and to present kinematically punch-die aligning methodology between the rectangular shaped punch and die. The punch is driven by an air cylinder and the sheet metal is moving on the X-Y table system which is driven by two stepping motors. The whole system is controlled by microprocessor and is communicated with each other by RS232C serial communication protocol. Punching results are measured manually using the SEM photographs and are compared aligning result with miss aligning one.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.213-216
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• 2001

A micro hole punching system was developed and micro holes of 100m in diameter were successfully made on brass sheets of loom in thickness. A micro punch made of tungsten carbide was designed to withstand the punch load, considering the buckling and the bending moment due to possible misalignment error. The punch was fabricated by the grinding process with diamond wheel. The die was designed considering the punch load and fabricated by micro electrodischarge machining process. In this system the stripper is designed to guide punch tip to minimize the possible misalignment. The punch was installed on a vertical stepper and the die was mounted on an X-Y translation unit. The precision motion controller controlled all motions of the micro hole punching system. In this study technical difficulties and solutions in the micro hole punching process were also discussed.

• 소성∙가공
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• 제13권3호
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• pp.190-204
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• 2004

The objective of this study is to develop a highly accurate micro tool alignment system applicable to the micro machining technology. In a specific application such as micro hole punching, radial clearance between micro tools is order of a few micron. Under this micron scale tool clearance, accuracy of tool alignment is very important for ensuring hole quality. In the present study, a two-way image acquisition system was developed, which can produce overlapped image of both micro tools that face each other, and applied to the tool alignment in the micro punching. Also, to meet alignment accuracy of tools within $1\mu\textrm{m}$, the cross correlation image processing algorithm was employed. With this system, $25\mu\textrm{m}$ punching tools with $1\mu\textrm{m}$ radial clearance could be accurately aligned.

• Computers and Concrete
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• 제27권1호
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• pp.41-54
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• 2021

This paper introduced three new strengthening systems for isolated footings: BFRP wrapping system, CFRP wrapping system, and steel jacketing system. The proposed systems are more practical than the current traditional methods, which involves installing many dowel bars and splicing reinforcing steels to join new and old concrete segments. In the proposed three new systems, BFRP wraps, CFRP wraps, or steel jackets are installed on the exterior surface of the enlarged footing, with construction adhesive or a few steel dowels being applied to the contact surfaces. To investigate the effectiveness of three systems, forty-four models were constructed in ABAQUS, with different parameters being considered. All footings investigated failed in punching shear, including original and retrofitted footings. According to FEA results and parametric studies, the three strengthening systems were capable of improving the punching shear resistance of footings. By introducing a new factor η, the punching shear equation in Eurocode 2 was modified to predict the punching shear resistances of the strengthened footings. A linear formula was developed to present the relationship between the new factor η and the investigated parameters.

• 한국해양환경ㆍ에너지학회지
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• 제2권1호
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• pp.40-48
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• 1999

해양공학과 관련된 모형실험을 위하여 많이 사용되고 있는 조파수조(2차원수조, 장수조, 사각수조)에 소파장치는 필수적인 장치이다. 본 논문에서는 새로운 개념의 소파장치의 소파성능을 실험을 통하여 살펴보았다. 새로 고안된 소파장치는 소파성능이 우수하고 가볍기 때문에 설치가 용이하다. 또한 넓은 설치공간이 필요치 않아 수조공간 활용에 있어 효과적이며 조파기로부터 발생된 파장에 큰 영향을 받지 않기 때문에 아주 큰 장파만 피한다면 거의 완벽하게 파를 소멸시킬 수 있는 장점을 가지고 있다. 본 소파장치는 일정한 크기의 구멍이 균일하게 배열된 타공판을 입사파의 진행방향과 수평으로 수면밑에 잠기게 설치한 형태로 파가 수평형 타공판을 통과하면서 타공판의 구멍을 통하여 강한 제트 흐름이 형성되면서 파 에너지가 소멸되는 특징을 가지고 있다. 모형실험 결과 수평형 타공판의 소파성능은 타공판의 잠긴 깊이와 판의 전체면적과 뚫린 부분의 면적의 비로 표현되는 공극율에 밀접한 관련이 있으며, 각각의 값은 최대 소파성능을 발휘하는 최적의 값을 가지고 있음을 규명하였다. 수평형 타공판의 앞쪽을 뒤쪽보다 약간 기울게 설치하는 방법도 특정한 주파수 범위내에서는 수평형에 비하여 우수한 소파성능을 보이며, 이때 타공판의 경사각도도 소파장치 성능을 결정하는데 중요한 변수임을 밝혔다.