• Title/Summary/Keyword: Punch stretching

Search Result 45, Processing Time 0.026 seconds

A plane strain punch stretching test for evaluating stamping formability (평면변형장출실험을 이용한 스탬핑 성형성 평가)

  • 김영석;남재복
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.15 no.2
    • /
    • pp.121-129
    • /
    • 1993
  • Plane strain punch stretching test (PSST) was developed to evaluate stamping formability of sheet materials. In this test, the rectangular specimen of sheet material is uniformly stretched up to fracture by raising a specially designed punch to certainly assure plane strain stretching deformation along the longitudinal direction of the specimen. The stamping formability was evaluated by limit punch height(LPH) in plane strain punch stretching test compared to limit dome height(LDH) in hemispherical punch stretching test. LPH-value in PSST well ranks the stamping formability of various material and correlates with press performance. Moreover by using ultrasonic thickness gauge the plane strain intercept-limit plane strain(FLCo)-in forming limit curve can be accurately determined from thickness measurement around the fracture area. The FLCo derived from thickness measurement well correlates with the results from circle grid analysis for the deformed circle grid marked on the surface of the specimen.

  • PDF

Hemi-spheroidal Punch Stretching Test for Evaluation Press Formability (프레스 가공성 평가를 위한 반타원체 펀치 장출 시험)

  • Lee, Seung-Yeol;Geum, Yeong-Tak
    • Transactions of Materials Processing
    • /
    • v.7 no.6
    • /
    • pp.539-544
    • /
    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests our specially designed hemi-spheroidal head punch were used. In the experiment the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain mea-surement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

  • PDF

Development of Plane Strain Punch Stretching Test (평면변형 장출실험기술의 개발)

  • 김영석;김기수
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.5
    • /
    • pp.1132-1137
    • /
    • 1993
  • A simple simulative test was developed to evaluate stamping formability in plane strain stretching mode. The stamping formability was evaluated by limit punch height(LPH) in plane strain punch stretching test(PSST) compared to limit dome height(LDH) in hemispherical punch stretching test. PSST shows stable plane strain condition and good reproducibility with minimum scatter. Moreover LPH-value in PSST well ranks the stamping formability of various material and correlates with press performance.

Development of Evaluation Technology for Press Formability with Hemi-spheroidal Punch (반타원체 펀치에 의한 프레스 가공성 평가 기술 개발)

  • 이승열;주재현
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1998.06a
    • /
    • pp.164-170
    • /
    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests, our specially designed hemi-spheroidal head punch, hemi-cylindrical head punch(RIST type) and hemi-spherical head punch were used, respectively. In this experiment, the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain measurement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one, our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

The Effects of Tensile Properties on Plane Strain Stretchability of Automotive Steel Sheets (인장특성이 자동차용강판의 평면변형장출성에 미치는 영향)

  • 김영석;박기철;김선원
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.11
    • /
    • pp.2676-2683
    • /
    • 1993
  • Plane strain punch stretching test(PSST) was performed for various automotive steel sheets. To clarify the effect of tensile properties on plane strain stretchability, the limiting punch height(LPH) values were obtained in plane strain punch stretching test and related to the tensile properties of the materials. The results show that the total elongation El and work hardening exponent n compared to other parameters obtained from tensile test well correlate with the LPH value. In comparision with the Erichsen test and LDH test the PSST can be statistically used as an alternative in assessing the stamping formability of automotive steel sheets with the advantages of good reproducibility and easy testing method.

Effects of the Initial Texture on Formability in Aluminum Sheet Stretching (알루미늄 판재 스트래칭에서 초기 집합조직이 성형성에 미치는 영향)

  • Sim K. S.;Kim Y. I.;Lee Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.10a
    • /
    • pp.62-65
    • /
    • 2001
  • The effects of the initial torture of workpiece as well as the process conditions such as punch speed and lubrication on the formablity of sheet stretching are investigated by experiments. Two types of the initial textures of aluminum sheet plane strain compression torture and recrystallization texture are chosen since those are the most common in practice. Punch loads vs depth and thickness strain distributions along radial directions having the slope of $0^{\circ},\;45^{\circ},\;90^{\circ}$ with rolling directions are reported for hemishperical punch stretchings under a variety of process conditions.

  • PDF

Forming Limit Diagrams of Zinc and Zinc Alloy Coated Steel Sheets (아연도금강판의 성형한계도)

  • 권재욱;이동녕;김인수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1994.03a
    • /
    • pp.92-100
    • /
    • 1994
  • Forming limit diagrams for three different galvanized deep drawing quality steel sheets have been measured by hemispherical punch stretching. The experimental forming limit diagrams have been compared with results calculated using the shear instability criterion and the M-K model which takes into account a strain gradient effect resulting from bending (curvature) of a flat sheet by punch stretching. The measured data were in good agreement with the results calculated using exponent M value of 8 in Hosford's yield criterion for the M-K model and M= 6 for the shear instability model.

  • PDF

Effect of Initial Textures on the Plane Strain Stretching (판재의 초기집합조직이 평면변형률 스트레칭 변형에 미치는 영향)

  • Bae, Seok-Yong;Lee, Yong-Sin
    • Transactions of Materials Processing
    • /
    • v.7 no.5
    • /
    • pp.459-464
    • /
    • 1998
  • Effect of the several initial textures such as random texture, rolling texture and cube texture, on the plane strain stretching was studied by interpretation of the finite element method. The calculation of yield locus indicated that the sheet oriented in the cube texture exhibits easy yielding on uniaxial stress state whereas the sheet having either a random or the rolling texture exhibits easy yielding on shear deformation. Upon stretching tests, the thickness strain at the center region contacting the punch was identical regardless of the initial textures while the dependence of the thickness strain on the initial texture was found in the other regions. In general punch loads required or the sheet with an initial cube texture was as expected from calculated yield locus, lower than those for the others.

  • PDF

Advanced simulative tests for formability determination (스탬핑 성형성평가를 위한 2,3의 모사실험)

  • 김영석
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.14 no.6
    • /
    • pp.9-22
    • /
    • 1992
  • 본 글에서는 판재의 스탬핑 성형성 평가를 위해 소재 제조업체와 자동차업체에서 널리 사용되고 있는 2,3개의 대표적인 모사실험과 평면변형장출실험을 소개하고 각각의 특징들에 대하여 논하고자 한다. 1. 딥 드로잉실험(deep drawing test after swift). 2. 돔 장출실험(dome punch stretching test). 3. 평면변형인장실험(plane strain tension test). 4. 평면변형장출실험(plane strain punch stretching test)

  • PDF

A Study on Elliptical Cup Drawing of Yoke products, Automobile (자동차 TOKE 제품의 타원용기 성형에 관한 연구)

  • 박동환;배원락;박상봉;강성수
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.385-388
    • /
    • 2000
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

  • PDF