• Title/Summary/Keyword: Pump Seal

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Effect of Cathodic Protection on Erosion-Corrosion Control in Alloy Metals of Marine Bearing (舶용 베어링 합금재의 침식-부식억제에 미치는 음극방식의 효과)

  • 임우조;이진열
    • Tribology and Lubricants
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    • v.11 no.1
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    • pp.58-65
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    • 1995
  • When marine lubricating oil began to be emulsified and oxidized through ingressive water that have leaked from cooling pump seal systems, cooler, purifier system and piping system, the cavitation erosion-corrosion in alloy metals of bearings remains to the various troublesome problem at effective engine performance. Therefore, applied the cathodic protection to the control test of cavitation erosion-corrosion, and appointed the marine system oil containing 3% sea water as test environments, with different conductibility. Also, used the piezoelectric vibrator with 20 KHz, 24 $\mu$m as the cavity generation apparatus, and examined the weight loss, potential value, current density etc. in specimens with those condition. According to this testing data, investigated influence of cathodic protection on the control characteristics of cavitation erosion-corrosion, and will serve those as an elementary design data of marine bearing.

Tribological Properties of Alumina/Graphite Composites (Alumina/graphite 복합체의 마찰마모 특성)

  • 백용혁;정종인;박용갑;김주영
    • Journal of the Korean Ceramic Society
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    • v.34 no.4
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    • pp.380-386
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    • 1997
  • The tribological properties of ceramics are very important in the application to engineering ceramic parts such as seal rings, pump parts, thread guides, and so on. In this study, the effects of graphite addition on the mechanical and tribological properties of alumina/graphite composites were investigated. The composites were prepared by the adding of graphite powder to the mixture of Al2O3, talc and calcium carbonate. Bending strength, water absorption, friction coefficient, the amount of worn out material at a certain time, and maximum surface roughness(Rmax) of the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The melt of Al2O3-CaO-MgO-SiO2 system was shown over 10 vol% graphite composition. As the amount of the graphite is increased, needle like crystals of mullite were formed and grown. We obtained the good properties of friction coefficients and wear resistance at the powder composition containing 15 vol% of graphite.

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Effects of Seal Wear on the Rotordynamics of Multistage Turbine Pump (씨일마모가 다단터빈펌프 동적거동에 미치는 영향)

  • 김영철;이동환;이봉주
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.253-259
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    • 1997
  • 씨일의 마모에 따른 터빈펌프의 동적거동을 고찰하기 위해서 10단 터빈펌프를 대상으로 유한요소법에 의한 동특성 해석을 수행하였다. 베어링과 씨일의 동적계수를 회전속도의 하수로 계산하였으며, 이를 동적거동해석에 적용하였다. 해석결과 씨일들은 그 간극이 커질수록 강성 및 감쇠계수가 크게 떨어지고 누설량이 급격히 늘어남을 확인하였다. 따라서 1차 위험속도(1st Critical Speed) 이하에서 충분한 분리여유(Seperation Margine)를 가지고 정상운전되도록 설계된 터빈펌프라 할지라도 장기적 사용시 마모가 진전됨에 따라 계의 1차 위험속도가 변하여 운전속도에 접근할 수 있으며, 아울러 이 때 씨일의 감쇠가 크게 줄어들어 급격한 진동의 증가를 가져올 수 있음을 보였다.

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Corrosive Degradation of MgO/Al2O3-Added Si3N4 Ceramics under a Hydrothermal Condition (MgO/Al2O3가 소결조제로 첨가된 Si3N4 세라믹스의 수열 조건에서의 부식열화 거동)

  • Kim, Weon-Ju;Kang, Seok-Min;Park, Ji-Yeon
    • Korean Journal of Materials Research
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    • v.17 no.7
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    • pp.366-370
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    • 2007
  • Silicon nitride ($Si_3N_4$) ceramics have been considered for various components of nuclear power plants such as the mechanical seal of a reactor coolant pump (RCP), the guide roller for a control rod drive mechanism (CRDM), and a seal support, etc. Corrosion behavior of $Si_3N_4$ ceramics in a high-temperature and high-pressure water must be elucidated before they can be considered as components for nuclear power plants. In this study, the corrosion behaviors of $Si_3N_4$ ceramics containing MgO and $Al_2O_3$ as sintering aids were investigated at a hydrothermal condition ($300^{\circ}C$, 9.0 MPa) in pure water and 35 ppm LiOH solution. The corrosion reactions were controlled by a diffusion of the reactive species and/or products through the corroded layer. The grain-boundary phase was preferentially corroded in pure water whereas the $Si_3N_4$ grain seemed to be corroded at a similar rate to the grain-boundary phase in LiOH solution. Flexural strengths of the $Si_3N_4$ ceramics were significantly degraded due to the corrosion reaction. Results of this study imply that a variation of the sintering aids and/or a control (e.g., crystallization) of the grain-boundary phase are necessary to increase the corrosion resistance of $Si_3N_4$ ceramics in a high-temperature water.

Tribological Properties of Reaction-Bonded SiC/Graphite Composite According to Particle Size of Graphite (반응소결 SiC/Graphite 복합체에서 Graphite 입자의 크기에 따른 마찰마모특성)

  • Baik, Yong-Hyuck;Seo, Young-Hean;Choi, Woong;Lee, Jong-Ho
    • Journal of the Korean Ceramic Society
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    • v.34 no.8
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    • pp.854-860
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    • 1997
  • The tribological property of ceramics is very important for use in seal rings, pump parts, thread guides and mechanical seal, etc. In the present study, which RBSC/graphite composites were manufactured by adding graphite powders with different particle sizes to mixtures of SiC powder, metallic silicon, carbon black and alumina, effects on the tribological property of each RBSC/graphite composite was investigated in accordance with the particle size of the added graphite powder. The water absorption, the bending strength and the resistance for the friction and wear were measured, and the crystalline phase and the microstructure were respectively examined by using XRD and SEM. In case that the particle size of the graphite powder was fine(2${\mu}{\textrm}{m}$), the formation of $\beta$-SiC was accelerated, thereby making the increase of the bending strength and the decrease of the water absorption, but no improvement for the tribological properties. Furthermore, in case that the particle size of the graphite powder was some large(88~149${\mu}{\textrm}{m}$), the formation of $\beta$-SiC was not accelerated, to thereby make the decrease of the bending strength and the increase of the water absorption, but the improvement for the tribological property of only the composite having the graphite powder of 20 vol%. In addition, in case that the particle size distribution of the graphite powder was large (under 53 ${\mu}{\textrm}{m}$), there was no improvement for every properties. However, the composites, which the graphite powder with the particle size of 53~88 ${\mu}{\textrm}{m}$ was added in 10~15 vol%, had the most increased resistance for the friction and wear which show the worn out amount of 0.4~0.6$\times$10-3 $\textrm{cm}^2$, and the value of the bending strength is 380~520 kg/$\textrm{cm}^2$.

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Rotordynamic Analysis of a High Thrust Liquid Rocket Engine Turbopump (고추력 액체 로켓 엔진용 터보펌프의 회전체동역학 해석)

  • Jeon, Seong-Min;Kwak, Hyun-Duck;Yoon, Suk-Hwan;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.7
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    • pp.688-694
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    • 2008
  • A rotordynamic analysis is performed for a high thrust class liquid rocket engine turbopump considering the dynamic characteristics of ball bearings and pump noncontact seals. Complex eigenvalue problems are solved to predict the rotating natural frequencies and damping ratios as a function of rotating speeds. Synchronous rotor mass unbalance response and time transient response analyses are also performed to figure out the rotor critical speed and the onset speed of instability. From the numerical analysis, it is found that the rear bearing stiffness is most important parameter for the critical speed and instability because the 1st mode is turbine side shaft bending mode. The pump seal effect on the critical speed is enlarged as the rear bearing stiffness decreases and the front bearing stiffness increases.

Development of Numerical Model for Unsteady Flow Analysis jin Discharge Culvert of Thermal Power Plant: I. Model Setup (열발전소 배수암거 부정류해석 수치모형의 개발 : I. 모형의 정립)

  • Yun, Seong-Beom;Lee, Gi-Hyeok
    • Journal of Korea Water Resources Association
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    • v.30 no.6
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    • pp.761-768
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    • 1997
  • A numerical model is developed to analyze the incompressible unsteady flow induced by the pump trip-out in the cooling water discharge culvert of thermal power plants. The numerical models has various features to deal concureently with the overall behavior of complicated unsteady flow due to the presence of cooling water internal system, seal well, air chamber, culvert, manholes, open channel and sea water. A leap-frog finite difference scheme is employed to solve governing equations, and the model is tested for a simple case of two tanks connected with a pipe. A fixed free surface boundary condition used earlier at the downstream end of culvert for large water body is investigated.

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Development of Numerical Model for Unsteady Flow Analysis jin Discharge Culvert of Thermal Power Plant: II. Model Application (열발전소 배수암거 부정류해석 수치모형의 개발 : II. 모형의 적용)

  • Yun, Seong-Beom;Lee, Gi-Hyeok
    • Journal of Korea Water Resources Association
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    • v.30 no.6
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    • pp.769-776
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    • 1997
  • The behavior of surge induced in the discharge system of the thermal power plants by the sudden stop of cooling water pump is analyzed using the numerical model developed by Yoon and Lee (1997). Various effects, which are ignored earlier, such as discharge from internal system, air chamber and air inlet of seal well, monholes, open channel and sea are included. These effects of the surge behavior are systematically analyzed. Especially, the surge control effect and air pressure change in the air chamber associated with the area of air inlet are presented for easy application in practice.

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Vibration Optimum Design of Rotor Systems Using Genetic Algorithm (유전 알고리즘을 이용한 회전축계의 진동 최적설계)

  • 최병근;양보석
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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Study on physical characteristics of Graphite-added bentonite grout for backfilling closed-loop groud heat exchanger (수직 밀폐형 지중 열교환기용 뒤채움재로서 흑연(Graphite)을 첨가한 벤토나이트 그라우트재의 물리적 특성연구)

  • Lee, Kang-Ja;Gil, Hu-Jeong;Lee, Chul-Ho;Choi, Hang-Seok;Choi, Hyo-Pum
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.179-187
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    • 2009
  • Bentonite-based grouting has been popularly used to seal a borehole installed for a closed-loop vertical ground heat exchanger in a geothermal heat pump system (GHP) because of its high swelling potential and low hydraulic conductivity. The bentonite-based grout, however, has relatively lower thermal conductivity than that of ground formation. Accordingly, it is common to add some additives such as silica sand to the bentonite-based grout for enhancing thermal performance. In this study, graphite is adapted to substitute silica sand as an addictive because graphite has very high thermal conductivity. The effect of graphite on the thermal conductivity of bentonite-based grouts has been quantitatively evaluated for seven bentonite grouts from different product sources. In addition, comparisons of viscosity between applications of graphite and silica sand as additives has been carried out. In conclusion, using graphite has thermal conductivity about three times higher than that of silica sand.

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