• Title/Summary/Keyword: Pulverized Coal Firing Boiler

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Simulation Study on Measuring Pulverized Coal Concentration in Power Plant Boiler

  • Chen, Lijun;Wang, Yang;Su, Cheng
    • Journal of Information Processing Systems
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    • v.15 no.1
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    • pp.189-202
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    • 2019
  • During thermal power coal-fired boiler operation, it is very important to detect the pulverized coal concentration in the air pipeline for the boiler combustion stability and economic security. Because the current measurement methods used by power plants are often involved with large measurement errors and unable to monitor the pulverized coal concentration in real-time, a new method is needed. In this paper, a new method based on microwave circular waveguide is presented. High Frequency Electromagnetic Simulation (HFSS) software was used to construct a simulation model for measuring pulverized coal concentration in power plant pipeline. Theoretical analysis and simulation experiments were done to find the effective microwave emission frequency, installation angle, the type of antenna probe, antenna installation distance and other important parameters. Finally, field experiment in Jilin Thermal Power Plant proved that with selected parameters, the measuring device accurately reflected the changes in the concentration of pulverized coal.

Evaluation of Plant Performance during Biomass Co-firing in Pulverized Coal Power Plant (미분탄화력발전에서의 바이오매스 혼소 시 플랜트 성능특성 평가)

  • Mun, Tae-Young;Tefera, Zelalem Tumsa;Lee, Uendo;Lee, Jeung Woo;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.19 no.3
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    • pp.8-17
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    • 2014
  • The aims of this research were to evaluate effects of biomass co-firing to pulverized coal power plants and the variation of co-firing ratios on the plant efficiency related to power consumption of auxiliary system and flue gas characteristics such as production and component by process simulation based on the existing pulverized coal power plant. In this study, four kinds of biomass are selected as renewable fuel candidates for co-firing: wood pellet(WP), palm kernel shell(PKS), empty fruit bunch(EFB) and walnut shell(WS). Process simulation for various biomass fuels and co-firing ratios was performed using a commercial software. Gas side including combustion system and flue gas treatment system was considering with combination of water and steam side which contains turbines, condenser, feed water heaters and pumps. As a result, walnut shell might be the most suitable as co-firing fuel among four biomass since when 10% of walnut shell was co-fired with 90% of coal on thermal basis, flue gas production and power consumption of auxiliary systems were the smallest than those of other biomass co-firing while net plant efficiency was relatively higher than those of other biomass co-firing. However, with increasing walnut shell co-firing ratios, boiler efficiency and net plant efficiency were expected to decrease rather than coal combustion without biomass co-firing.

A Numerical Study on the $NO_{x}$ Reduction in 500MW Pulverized Coal Tangential Firing Boiler (500MW급 접선분사형 미분탄보일러의 $NO_{x}$ 저감에 관한 수치해석적 연구)

  • Choi, Choeng-Ryul;Kang, Dae-Woong;Kim, Chang-Nyung;Park,, Man-Heung;Kim, Kwang-Chu;Kim, Jong-Kill
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.967-972
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    • 2001
  • The emission of $NO_{x}$ during coal combustion is a major reason of environment impact. $NO_{x}$ is an acid rain precursor and participates in the generation of smog through ozone production. $NO_{x}$ can be divided into thermal $NO_{x}$, fuel $NO_{x}$ and prompt $NO_{x}$. Thermal $NO_{x}$ is formed in a highly temperature condition dependent. Fuel $NO_{x}$ is dependent on the local combustion characteristics and initial concentration of nitrogen bound compound, while prompt $NO_{x}$ is formed in a significant quantity in some combustion environments, such as low temperature and short residence times. This paper presents numerical simulation of the flow and combustion characteristics in the furnace of a tangential firing boiler of 500MW with burners installed at the every comer of the furnace. The purpose of this paper is to investigate the reduction of $NO_{x}$ emission in a 500MW pulverized coal tangential firing boiler with different OFA's and burner angles. Calculations with different air flow rates of over fired air(OFA) and burner angles are performed.

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Influence of Coal Conversion Model and Turbulent Mixing Rate in Numerical Simulation of a Pulverized-coal-fired Boiler (미분탄 보일러 연소 해석에서 석탄 반응 모델 및 난류 혼합 속도의 영향 평가)

  • Yang, Joo-Hyang;Kim, Jung-Eun A.;Ryu, Changkook
    • Journal of the Korean Society of Combustion
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    • v.20 no.3
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    • pp.35-42
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    • 2015
  • Investigating coal combustion in a large-scale boiler using computational fluid dynamics (CFD) requires a combination of flow and reaction models. These models include a number of rate constants which are often difficult to determine or validate for particular coals or furnaces. Nonetheless, CFD plays an important role in developing new combustion technologies and improving the operation. In this study, the model selection and rate constants for coal devolatilization, char conversion, and turbulent reaction were evaluated for a commercial wall-firing boiler. The influence of devolatilization and char reaction models was found not significant on the overall temperature distribution and heat transfer rate. However, the difference in the flame shapes near the burners were noticeable. Compared to the coal conversion models, the rate constant used for the eddy dissipation rate of gaseous reactions had a larger influence on the temperature and heat transfer rate. Based on the operation data, a value for the rate constant was recommended.

The Flame Image Observation for Monitoring Management of Pulverized Coals Firings and its Feasibility Test to Boilers for Thermal Power Plant (미분탄 연소의 감시 관리를 위한 화염영상 감시 및 발전용 보일러 적용시험)

  • Baek, Woon-Bo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.92-98
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    • 2008
  • The flame image observation and analysis has been investigated for combustion monitoring and management of the pulverized coal firing for thermal power plant, especially for lower nitrogen oxide generation and safer operation. We aimed at obtaining the relationship between burner flame image information and emissions of nitrogen oxide and unburned carbon in furnace utilizing the flame image processing methods, by which we quantitatively determine the conditions of combustion on the individual homers. Its feasibility test was undertaken with Samchonpo thermal power plant #4 unit which has 24 burners, through which the system was observed to be effective for evaluating the combustion conditions and continuous monitoring to prevent future loss of ignition.

Status and Perspective of Biomass Co-firing to Pulverized Coal Power Plants (미분탄 석탄화력발전에서의 바이오매스 혼소 동향 및 전망)

  • Yang, Won
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.4
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    • pp.525-529
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    • 2016
  • Biomass co-firing to existing thermal power plants is one of the most economical and efficient way to reduce $CO_2$ emission from the plant. There are several methods of co-firing and it can be categorized into (1) Parallel co-firing, (2) Indirect co-firing, and (3) Direct co-firing. Parallel co-firing is the most expensive way to high-ratio co-firing because it requires biomass dedicated boiler. Direct co-firing is widely used because it does not need high capital cost compared with the other two methods. Regarding the direct co-firing, it can be classified into three methods- Method 1 does not need retrofit of the facilities because it uses existing coal mills for pulverizing biomass fuels. In this case high-ratio co-firing cannot be achieved because of poor grindability of biomass fuels. Method 2 needs biomass-dedicated mills and revision of fuel streams for the combustion system, and Method 3 needs additional retrofit of the boiler as well as biomass mills. It can achieve highest share of the biomass co-firing compared with other two methods. In Korea, many coal power plants have been adopting Method 1 for coping with RPS(Renewable portfolio standards). Higher co-firing ratio (> 5% thermal share) has not been considered in Korean power plants due to policy of limitation in biomass co-firing for securing REC(Renewable Energy Certificate). On the other hand, higher-share co-firing of biomass is widely used in Europe and US using biomass dedicated mills, following their policy to enhance utilization of renewable energy in those countries. Technical problems which can be caused by increasing share of the biomass in coal power plants are summarized and discussed in this report. $CO_2$ abatement will become more and more critical issues for coal power plants since Paris agreement(2015) and demand of higher share of biomass in the coal power plants will be rapidly increased in Korea as well. Torrefaction of the biomass can be one of the best options because torrefied biomass has higher heating value and grindability than other biomass fuels. Perspective of the biomass torrefaction for co-firing is discussed, and economic feasibility of biomass torrefaction will be crucial for implementation of this technology.

Economic Feasibility of Conversion of the Pulverized Coal Firing Boiler using Korean Anthracite into a Circulating Fluidized Bed Boiler (국내탄용 미분탄 보일러의 순환유동층 전환에 따른 경제성 평가)

  • Lee, Jong-Min;Kim, Dong-Won;Kim, Jae-Sung;Kim, Jong-Jin;Kim, Hyeng-Seok
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.489-497
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    • 2006
  • The economical efficiency of conversion of the PC (pulverized coal) firing boiler to the CFB (circulating fluidized bed) boiler which used Koran anthracite as fuel was evaluated. The economic feasibility study was also carried out with regard to maintenance of the existing PC boiler. The sensitivity of economical efficiency with variation of the electric power and coal industry and the policy of government was analyzed and compared. As a results of the evaluation, the economical efficiency of maintenance of the existing PC boiler was higher than that of conversion to the CFB boiler because of the special policy of the government for Korean anthracite. However, the conversion to the CFB boiler was more economically attractive from a point of view of effective use of energy resources and future electric power industry. Additionally, the fund support for electric power industry using Korean anthracite would be effective as changing the policy of the government.

Numerical Simulations of a 100MWe Boiler Retrofitted for Demonstration of Oxy-coal Combustion (100MWe급 석탄 순산소 연소 실증 보일러의 연소 특성에 대한 전산유동해석 연구)

  • Kim, Jungeun A.;Park, Sanghyun;Kim, Young Ju;Kim, Hyeok-Pil;Ryu, Changkook
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.337-339
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    • 2012
  • This study investigates the combustion and heat transfer characteristics of a 100MWe pulverized coal boiler retrofitted for demonstration of oxy-coal combustion. By computational fluid dynamics (CFD), the flame temperature and wall heat flux were compared for air-fuel and oxy-fuel combustion with different $O_2$ concentration in the oxidizers. It was found that the oxy-fuel combustion requires an $O_2$ concentration higher than 27 vol.% for the boiler to achieve the similar value of wall heat flux with air-fuel combustion.

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Approach to Reduce CO2 by Renewable Fuel Cofiring for a Pulverized Coal Fired Boiler (신재생연료 혼소를 통한 미분탄 화력 발전소의 CO2 저감 방안 도출)

  • Kim, Taehyun;Choi, Sangmin;Yang, Won
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.19-20
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    • 2013
  • The cofiring of renewable fuel in coal fired boilers is an attractive option to mitigate $CO_2$ emissions, since it is relatively low cost option for efficiently converting renewable fuel to electricity by adding biomass as partial substitute of coal. However, it would lead to reduce plant efficiency and flexibility in operation, and increase operation cost and capital cost associated with renewable fuels handling and firing equipment. The aim of this study is to investigate reduction of carbon dioxide at varying percentage of biomass in fuel blend to the boiler biomass, and estimate operation and capital cost. Wood pellet, PKS (palm kernel shell), EFB (empty fruit bunch) and sludge are considered as a renewable fuels for a cofiring with coal. Several approaches by the cofiring ratio are chosen from past plant demonstrations and commercial cofiring operation, and they are evaluated and discussed for CO2 reduction and cost estimation.

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A Study of Chemical Properties and Fusibility of Korean Anthracite Coal Ash (국내 무연탄회의 화학조성 및 용융특성에 관한 연구)

  • Park, Cheol-Woo;Lee, See-Hoon;Shon, Eung-Kwon
    • Analytical Science and Technology
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    • v.5 no.4
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    • pp.433-441
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    • 1992
  • Chemical composition and fusibility of coal ash were measured for 23 Korean anthracite coals. The relationship between chemical properties and fusion temperature of coal ash was investigated. The slagging and fouling in firing the pulverized coal for boiler was assessed for the coal samples. It was found that most ashes contained more than 80% of $SiO_2$ and $Al_2O_3$ whereas less than 1% of $Na_2O$. And also fusion temperature of ashes occured relatively higher for Korean coals. Therefore it can be predictable that the slagging and fouling formation has a little problem in a pulverized coal firing system. A base/acid ratio did show a good correlation with fusion temperature for these coal ashes.

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