• Title/Summary/Keyword: Pultrusion process

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Comparative Study on the Flexural Characteristics of Composite Bridge Deck Fabricated with Filament Winding and Pultrusion (필라멘트 와인딩과 인발성헝 제작 복합소재 교량 바닥판의 휨 특성 비교분석)

  • Lee, Sung-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.2
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    • pp.191-200
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    • 2005
  • To develop composite bridge deck, comparative study on the flexural characteristics of deck fabricated with filament winding and pultrusion was performed. In this study, composite deck of triangular shape was fabricated with filament winding process and flexural tests were conducted along with pultruded 'Duraspan' deck. Failure load, maximum deflection and strains were compared with each other. Also finite element analysis for filament winding deck was carried out and the results were compared with those from experiments.

Mechanical Characteristics of Hybrid Fiber Reinforced Composite Rebar (하이브리드 섬유강화 복합재료 리바의 기계적 특성)

  • HAW GIL-YOUNG;AHN DONG-GUE;LEE DONG-GI
    • Journal of Ocean Engineering and Technology
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    • v.19 no.1 s.62
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    • pp.57-63
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    • 2005
  • The objective of this research is to investigate the mechanical characteristics of the hybrid fiber reinforced composite rebar, which is manufactured from a braidtrusion process. Braidtrusion is a direct composite fabrication technique, utilizing in-line brading and the pultrusion process. hz order to obtain the mechanical behavior of the glass fiber, carbon fiber, and kevlar fiber, the tensile tests are carried out. The results of the fibers are compared with that of steel. Hybrid rebar specimens with various diameters, ranging from model size (3 mm) to full-scale size (9.5 mm), and various cross sections, such as solid and hollow shape, have been manufactured from the braidtrusion process. The tensile and bending tests for the case of the hybrid rebar, the conventional GFRP rebar, and the steel bar have been carried out. The results of the experiments show that the hybrid rebar is superior to the conventional GFRP rebar and the steel bar, from the viewpoint of tensile and bending characteristics.

Structural Characteristics of 스냅핏 Type Composite Deck Panel (착탈결구식 연결구조 복합소재 데크의 거동특성 분석)

  • Lee Sung-Woo;Jeong Gyu-Sang;Cho Sung-Hwan;Sim Young-Sik
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.719-724
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    • 2006
  • Owing to its special features of light weight, high durability, corrosion-resistant, composite material used in civil infrastructure can not only solve fundamental problems of deterioration and corrosion, but also reduce both construction and maintenance cost significantly. Composite deck panels of 스냅핏 type connection previously designed and fabricated have been redesigned herein. The sensitivity of gaps between snap-fits and tip angles was investigated. Stacking sequence of plies was scrutinized in order to facilitate pultrusion process. Deck panels of redesigned configuration due to bending has been analyzed. A comparison between the preliminary and modified deck design has been made.

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A Study on the Three Phase Glass Fiber/Nylon 6/Polyproylene Composites (나일론 6과 폴리프로필렌 수지에 유리섬유가 보강된삼상 복합재료에 관한 연구)

  • 서문호
    • The Korean Journal of Rheology
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    • v.10 no.2
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    • pp.57-64
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    • 1998
  • A pultrusion resin impregnation (PRI) die, which has been developed recently in our laboratory, was used to pre-pare various composite system. The continuous fiber reinforced composites of glass fiber/polypropylene(GFPP) and glass fiber/polyamide 6 (GFPA) were first manufactured by means of the PRI die and then cut into chopped pellets of predet-ermined length. These pellets and either virgin or modified thermoplastic resin were melt-mixed by a twin screw extruder to prepare GF/PA/PP and GF/PA/PPMA system. The mechanical properties of these blends were investigated and discussed in terms of their morphological observations. These preliminary results revealed that this new impregnation die could be suc-cessfully applied to produce prepregs suitavle for the final shaping process.

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Development and Durability Evaluation of a Bimaterial Composite Frame by Pultrusion Process (인발성형 공정을 통한 이종재료 복합소재 프레임 개발 및 내구성 평가)

  • Lee, Haksung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.145-151
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    • 2014
  • Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

Elastic Local Buckling Analysis of Orthotropic Structural Shapes Using Bleich's Approximate Method (Bleich의 근사해법을 이용한 직교이방성 구조용부재의 탄성국부좌굴해석)

  • Lee, Won Bok;Yoon, Soon Jong;Lee, Seok Soon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.4
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    • pp.795-805
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    • 1994
  • This paper presents the analytical results for the prediction of elastical local buckling stress of fiber reinforced plastic (orthotropic) structural shapes manufactured from pultrusion process. In the derivation, existing Bleich's approach which was originally derived for the isotropic structural shapes was extended and non-dimensionalized parameters which can simplify the numerical calculations were adopted. Analytical results were compared with reported closed-form solutions and experimental results. It is graphically shown that the results can be used effectively to predict the local buckling stress of pultruded fiber reinforced plastic structural shapes. Numerical results were presented graphically to estimate the local buckling stress of various cross-sectional dimensions and lengths of columns. In addition, limits of width to thickness ratio of flange and web of pultruded structural shapes were suggested in which material failure or overall buckling occurs prior to local buckling.

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Fabrication, Durability and Structural Characteristics of Composite Bridge Deck of Hollow Section (중공단면 복합소재 교량 바닥판의 제작성, 내구성 및 구조거동평가)

  • Lee Sung-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.4 s.70
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    • pp.427-434
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    • 2005
  • In this study, to develop composite bridge deck of many advantages such as light weight, high strength, corrosion resistance and high durability, profile design, laminate design and finite element analysis were carried out. In the analysis, 5-girder single span bridge with composite deck was considered. Deflection serviceability, failure criteria and web buckling were evaluated. Composite deck of designed profile was fabricated with pultrusion process. The coupon tests were conducted for the fabricated deck and the results were described.

Bond Performance of FRP Reinforcing Bar for Concrete Structures after Chemical Environmental Exposure (화학적 환경에 노출된 콘크리트 보강용 FRP 보강근의 부착 성능)

  • Park, Chan-Gi;Won, Jong-Pil
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.3
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    • pp.73-81
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    • 2004
  • FRP reinforcing bars(rebars) are produced through a variety of manufacturing process includes pultrusion, and filament winding and braiding etc. Each manufacturing method produces a different surface condition of FRP rebar. The surface properties of FRP rebar is an important property for mechanical bond with concrete. Current methods of providing surface deformation to FRP rebars include helical wrapping, surfaces and coating and rib molding. The problem with the helical wrapping method is that it can not provide enough surface deformation for good bond and it can be easily sheard off from the FRP rebars. Sand coating and rib molding provide surface deformation only to the outer FRP skins. Therefore, FRP rebar has about 60% of bond strength of steel rebar. The main objective was to evaluate the bond properties of FRP rebar after environmental exposure. Five types of FRP rebar includes CFRP ISO, GFRP Aslan, AFRP Technora CFRP(Korea), and GFRP(Korea) rebars performed direct bond tests. Also, FRP rebar bond specimens were subjected to exposure conditions including alkaline solution, acid solution, salt solution and deionized water etc. According to bond test results, CFRP(Korea) and CFRP(Korea) rebars were found to have better bond strength with concrete than previous FRP rebars. Also, FRP(Korea) rebar had more than about 70% in bond strength of steel rebar.

Study on Pultrusion of FRP by Dielectric Heating (유전가열에 의한 FRP의 인발성형 연구)

  • Park, Hoy-Yul;Kang, Dong-Pil;Ahn, Myeong-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.445-448
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    • 2004
  • Radio frequency and microwave dielectric heating are well-known electroheating methods, used in industrial applications where non electrically conducting materials are to be heated, dried or otherwise processed. The major reason for considering this technique for any process is based on its unique ability to transfer heat into the volume of an electrically non conducting material such as insulator directly, rather than, via a surface. Conventional heating must first bring heat to the product surface and there after it depends on the physical characteristics and condition of the material as to how effectively this heat is transmitted into the mass. The product would suffer surface damage before the main body is adequately processed. Dielectric heating is applied to enhance conventional heating methods and to drastically shorten the required processing duration. Although the use of dielectric heating has been a well proven technique for several years in some industries, its application in the preheating of FRP has been limited by the insufficient experience. In this paper a method is described for uniform radio frequency heating of preheating of FRP.

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Flexural Reinforcement of RC Beams with Pultruded Carbon and Glass Fiber Strip (탄소 및 유리섬유 풀트루션 스트립을 이용한 RC보의 휨보강 연구)

  • 정원용;이성우
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.689-692
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    • 1999
  • In recent years, FRP plates have been studied for flexural reinforcement of RC structures due to easy installation and good quality control. This study presents experimental results for the effectiveness of flexural reinforcement of the RC beams using thin CFRP and GFRP stripe made by the pultrusion process. For the selected FRP strips of various thicknesses and widths, it was demonstrated that both flexural strength and ductility were considerably increased with relatively easy installation when compared to the other methods used for the composite reinforcement.

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