• Title/Summary/Keyword: Pulsed welding

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Visualization of weld plume using high-speed holography (고속 홀로그래피에 의한 용접 플룸 거동의 가시화)

  • 백성훈;박승규;김민석;정진만;김철중
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.71-76
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    • 1999
  • The real-time holographic interferometer with digital high-speed camera is applied to the experimental study of laser induced plasma/plume in pulsed Nd:YAG laser welding. A pulsed Nd:YAG laser with 1.2 kW average power is applied to generate laser induced plume. The recording speed of the high-speed camera is 3,000 f/s. The high speed photographs of weld plume without another visualization method, are compared with the visualization photographs with holographic interferometer. The radiation intensity from the laser induced plume is recorded by the high speed photographs, which fluctuated during laser radiation and disappeared after laser end. The density distribution of the plume is recorded by the holographic visualization method. The experimental results show the process of generation of the laser induced plasma/plume, and give the feasibility of quantitative measurement of laser induced plume in laser welding.

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A Study on the Butt Welding of Zircaloyf Sheets Using Nd:YAG Laser (Nd-YAG 레이저를 이용한 Zircaloy-4 판재의 맞대기 용접에 관한 연구)

  • 황용화;고진현
    • Proceedings of the KWS Conference
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    • 2000.04a
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    • pp.139-143
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    • 2000
  • Laser beam weldability of Zircaloy-4 was investigated using a pulsed Nd:YAG laser of 550W average power. Mechanical properties and microstructure of laser butt welded Zircaloy-4 test specimens were examined. The influence of laser generated during laser welding was analyzed and optimum laser welding parameters were investigated.

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Welding of Inconel Tube with Pulsed Nd:YAG Laser (펄스형 Nd:YAG 레이저 빔에 의한 Inconel Tube의 용접)

  • Kim, J.D.;Chang, W.;Chung, J.M.;Kim, C.J.
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.82-87
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    • 1999
  • The basic remote sleeve repair-welding technology by the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in a nuclear power plant has been developed. The relationship between the connection width and welding parameters have been investigated for the fundamental research to apply the sleeve-repair-welding technique to the nuclear industry. The Inconel 600 tube and Inconel 690 sleeve used for high temperature and high pressure service were welded as round lap welding by Nd:YAG laser. It was observed that the tensile shear strength, 340MPa of the welded specimen is equivalent to about 60% of that of the base metal (Inconel 600), 550MPa. The difference between the hardness of the base metal and that of the laser welds was about 10%. Ductile fracture was partly occurred in the weld but the cracking has not been observed. In spite of absence of the crack, the strength of welds was not sufficient in terms of the tensile shear strength.

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The Effects of the Arc Pressure Variation on the Penetration by the filler Wire Feed Rate in Pulsed TIG Welding (펄스 TIG용접에서 필러 와이어 송급속도에 따른 아크압력 변동이 용입에 미치는 영향)

  • 조상명;김진우
    • Journal of Welding and Joining
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    • v.22 no.1
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    • pp.71-76
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    • 2004
  • In the standpoint of the arc pressure, the effects of the filler wire feed rate on the penetration was investigated in this study. The pure Ar gas was used as a shield gas and the parameters investigated were the welding current and the filler wire feed rate. By making the experiment on the arc pressure, we could know that the arc pressure was fluctuated as the depth-into-arc of the tungsten rod. Instead of the filler wire, the tungsten rod was supplied into the molten pool to make this experiment. Because the filler wire melted in arc and then we couldn't measure the arc pressure. So, the tungsten rod - the highest melting point - was used. According to the depth-into-arc of the tungsten rod, the arc pressure could be measured by using the manometer. It was proved that the arc pressure got higher as the wire feed rate was slow. It is reported the arc pressure is proportion to welding voltage and the square of welding current. But, in the filler wire TIG welding, we could blow that arc pressure was fluctuated as the depth-into-arc of filler wire was changed. We could measure the arc pressure by the variation of the filler wire feed rate and could verify that it affected bead shape and penetration.

A Study on Pulsed Nd:YAG Laser Welding of Electron Gun in Braun Tubes (I) - Characteristics of Beam Output Energy and Optical Parameters - (브라운관 전자총 부품의 펄스 Nd:YAG레이저 용접에 관한 연구 (I) - 빔의 출력특성과 광학변수 -)

  • 김종도;하승협;조상명
    • Journal of Welding and Joining
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    • v.20 no.4
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    • pp.525-534
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    • 2002
  • During laser spot welding of the braun tube electron gun, phenomena such as serious spattering and oxidative reaction, etc. were occurred. The spatter occurred from weld pool affects the braun tube, namely it blocks up a very small hole on the shadow mask and causes short circuit between two roles of the electron gun. We guessed that high power density and oxidative reaction are main sources of these problems. So, we studied to prevent and to reduce spatter occurring in spot welding of the braun tube electron gun using pulsed Nd:YAG laser. The characteristics of laser output power was estimated, and the loss of laser energy by optical parameter and spatter was measured by powermeter. The effects of welding parameters, laser defocused distance and incident angle, were investigated on the shape and penetration depth of the laser welded bead in flare and flange joints. From these results, the laser peak power was a major factor to control penetration depth and to occur spatter. It was found that the losses of laser energy by optic parameter and sticked spatter affect seriously laser weldability of thin sheets. The deepest penetration depth is gotten on focal position, and a "bead transition" occurred with a slight displacement of focal position relative to the workpiece surface and the absorption rate of the laser energy is affected by the shape factor of the workpiece. When we changed the incident angle of laser beam, the penetration depth was decreased a little with increasing of the incident angle, and the bead width was increased. The spattering was prevented by considering laser beam energy and incident angle.ent angle.

Study of Defect Prevention on Weld Zone of Magnesium Alloy by Pulse Control of Nd:YAG Laser (Nd:YAG 레이저의 펄스 제어에 의한 마그네슘 합금 용접부의 결함 방지에 관한 연구)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Jang-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.99-104
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    • 2010
  • Magnesium and magnesium alloys, the lightest structural materials, have been received plenty of global attention recently. These alloys could be applied in various fields, especially the electronics industry, because of their excellent electromagnetic interference shielding. However, the welding technique of magnesium alloys has not been established. This study is related to the welding of AZ31B magnesium alloy by a short-pulsed a Nd:YAG laser. Two types of pulse waves, square pulse and variable pulse, were used to control weld defects. Results show that the crack and porosity, generated in the weld, had not been controlled by general square pulse. But through the application of variable pulse, the defects could be prevented and the good weld zone was obtained.

Shear Strength of lnconel Tube Welded with Pulsed Nd:YAG Laser (펄스형 Nd:YAG레이저로 용접된 Inconel Tube의 전단강도)

  • Chang, W.;Kim, J. D.;Chung, J. M.;Kim, C. J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.125-128
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    • 1995
  • The remote sleeve repair-welding technology using the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in the nuclear power plant has been developed. The laser welding has many advantages on deep penetration depth and narrow heat affect zone(HAZ). The inconel 600 tube and inconel 690 sleeve used high temperature and high pressure service have been welded as round lap welds. It is found that the relation between the connection width and welding parameters. It is found that the shear strength in proportion to the connection width by conducting tensile-shear tests.

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The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [II] - Investigation of Mechanism on Formation of Weld Defect - (펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [II] - 용접결함의 형성 메커니즘 규명 -)

  • Kim Jong-Do;Kil Byung-Lea;Lee Chang-Je
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.5
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    • pp.636-644
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    • 2006
  • Recently, there were some successful examples that the laser welding was introduced into production line. However, the spread of laser welding is not sufficient in many industries. There are several reasons why it is difficult to penetrate the laser welding into production lines. Because it is different from reflection, absorption and permeation of laser beam according to material and surface condition. Moreover, there are significant problems in processing such as absorption and scattering of beam by the induced plasma or plume. Therefore, understanding of mechanism on formation of weld defect in laser welding of the laminated core for motor is very important. In this paper, it was analyzed in terms of materials which was source of defect in laser welding and conventional arc welding. As a results of analysis, insulation coating film of the laminated core was judged to main factor of weld defect. it could be well aware as tracing carbon volume, and it was deduced that weld defect by insulation coating film was caused by difference of mechanism between the two heat sources.