• Title/Summary/Keyword: Propellant grain

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Application of Thermoplastic Composite Propellants in Production of Propellant Grains and Rocket Motors

  • Jankovski, Boris;Bozic, Vladica;Milos, Marko;Lee, Bok-Jik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.205-209
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    • 2010
  • The technology of production of the thermoplastic composite rocket propellants is based on a two-phase production procedure. The first phase represents the production of a semi-product in the sheet (foil) form (thickness: 0.5 mm ~ 5 mm), whereas the second phase is realized independently from the first one and it is based on the semi-produced product and thus the final form of the propellant grain is realized in relation to the defined geometry. Well done mechanical characteristics of the propellant grain enable that the same thing could be used as a mandrel in the filament winding procedure in creating the motor chamber of the composite material.

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A Study on the Pressure Increase due to the Foam Left in the Radial Slot of Propellant Grain (추진제 그레인 래디얼 슬롯내의 폼 코어에 의한 압력증가 해석)

  • Kim Jong-Yul;Jung Gyoo-Dong;Yang Jun-Seo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.4 s.19
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    • pp.125-132
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    • 2004
  • The radial slot configuration in the solid propellant grain is usually fabricated by the polyurethane foam slot former The foam cannot be easily removed from the solid propellant, some can remain in the slot. Analogue solid propellant rocket motors using polyurethane foam to shape the slot are static fired with the foam former still in place in the slot. The pressure increases at the slot part are measured and there are indications of the propellant cracks at the insulations above the slot. The pressure increase is produced at the beginning of the burning sequence as the foam will hinder the combustion gas of the burning propellant from flowing into the central bore. The pressure increase up to about 300psi is predicted for the motor tested and this pressure increase depends on the gap between the propellant and foam surfaces and remaining foam volume. This amount of pressure increase inside of the slot is estimated to cause the propellant crack. To prevent this pressure increase, minimizing the foam remainder in the slot and making sufficient chamfering at the comer of the slot entrance are suggested.

Flow Characteristics with Distance between Solid Propellant Grain and Igniter (고체 추진제와 점화기 간 간격에 따른 유동 특성)

  • Kang, Donggi;Choi, Jaesung;Lee, Hyoungjin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.2
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    • pp.96-107
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    • 2018
  • Flow analysis using computational fluid dynamics was conducted to investigate the effect of the igniter flame caused by the gap between the igniter and the propellant grain in a solid rocket motor. Two propellant grain types were assumed; namely cylinder type (1 mm, 3 mm, and 5 mm gap) and the slot type. The slot type had two igniter hole locations. One was located at the small gap of the propellant grain, and the other one was located at the large gap. In the case of the cylinder type, the pressure in the igniter zone was higher with a thinner gap. Additionally, in the case of the cylinder type, the pressure difference between the igniter installed zone and the free volume was also higher as the gap became lower. The cylinder types were affected by the gap distance, but the slot types were not. Moreover, the results of the slot types were similar to the 5-mm gap case of the cylinder type.

Study of Hybrid Optimization Technique for Grain Optimum Design

  • Oh, Seok-Hwan;Kim, Yong-Chan;Cha, Seung-Won;Roh, Tae-Seong
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.4
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    • pp.780-787
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    • 2017
  • The propellant grain configuration is a design variable that determines the shape and performance of a solid rocket motor. Grain configuration variables have complicated effects on the motor performance; so the global optimization problem has to be solved in order to design the configuration variables. The grain performance has been analyzed by means of the grain burn-back and internal ballistic analysis, and the optimization technique searches for the configuration variables that satisfy the requirements. The deterministic and stochastic optimization techniques have been applied for the grain optimization, but the results are imperfect. In this study, the optimization design of the configuration variables has been performed using the hybrid optimization technique, which combines those two techniques. As a result, the hybrid optimization technique has proved to be efficient for the grain optimization design.

Effects of Solid Propellant Cases on the Thermal Response of Nozzle Liner (노즐 내열재 열반응에 미치는 고체 추진제 연소가스의 영향)

  • Hwang, Ki-Young;Yim, Yoo-Jin;Ham, Hee-Cheol;Kang, Yoon-Goo;Bae, Joo-Chan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.2
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    • pp.26-36
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    • 2007
  • The thermal response characteristics of nozzle liner for a solid rocket motor applying highly aluminized PCP or HTPB propellant with slotted tube grain have been investigated. The SEM photographs of aluminum oxide particles taken from nozzle liner show that the PCP propellant with the finer and less contents of oxidizer can offer greater possibility for increasing aluminum agglomeration than the HTPB propellant. The PCP propellant shows locally greater mechanical erosion at 4 circumferential areas of the nozzle entrance in line with grain slot due to the impingement of large particles, but the HTPB propellant shows greater thermochemical ablation at the nozzle blast tube, the throat insert and the exit cone because of relatively much more mole fraction of $H_2O\;and\;CO_2$ in combustion gases.

Development of the Dual Thrust Rocket Motor with Two Kinds Propellant (이종추진제를 적용한 이중추력 추진기관 개발)

  • Kim, Kyungmoo;Kim, Jeongeun;Lim, Jaeil;Park, Sunghan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.1
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    • pp.58-67
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    • 2021
  • This paper describes the development for the dual thrust rocket motor with two types of propellants with different combustion characteristics. We developed the composition of two kinds of propellant to be applied to a rocket motor, and improved a propellant charging process in a free grain type to improve the adhesion method and the problems of adhesion between different propellants. In addition, to meet the ignition phenomenon as a small rocket motor, the ignition delay was improved by applying a nozzle plug developed in a high density foam. The propulsion rocket motor reflecting this design and the improved manufacturing process was evaluated through a ground performance test.

A Study on Thrust Characteristics of a Small solid Rocket with Variation of Grain Configuration (소형 고체 로켓 추진제의 그레인의 형상 변화에 따른 추력 특성 연구)

  • Go, Tae-Sig;Sim, Jin-Ho;Yong, Seung-Juu;Lee, Byung-Gil
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.349-352
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    • 2008
  • This work is to observe combustion characteristics depending on variation of the solid propellent grain configuration. The LRE (Liquid Rocket Engine) enables adjusting the thrust by controling the required fuel mass glow, but the SRM(Solid Rocket Motor)is not easy to adjust th thrust due to the difficulty of th fuel flow control by its combustion behavior even its configuration is simple. This difficulty can be partly solved by changing th size or the configuration of the propellant grain. In this study a proper grain configuration of a small solid rocket is selected through both the theoretical design and the experimental tests.

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Study on the Experimental Aging Estimation Technique for HTPB based Solid Propellant Considering Post Curing Effect (후경화를 고려한 HTPB 고체 추진제의 실험적 노화평가 기법 연구)

  • Jung, Gyoo Dong;Park, Jae Beom;Kim, Shinhoe
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.3
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    • pp.51-57
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    • 2019
  • Post curing effects are estimated by specimen tests. Propellant specimen accelerated aging tests are performed when post curing is estimated to be complete and the coefficients of Arrhenius aging equations are acquired. Simulated motors with cylindrical grain are designed and fabricated to confirm the application. Accelerated aging tests are conducted, and aged properties are measured and estimated for the inner bore, center and bond parts of the grain. The measured aging ratios of the modulus are compared with the ones predicted by the equations. As the results, the accelerated aging equations predict well the propellant aging trends; however, some differences are observed at the bond part. Therefore, the specimen extraction part must be carefully chosen to suit the test purpose when a rocket motor grain is used for the aging test.

Study on Properties of Interior Ballistics According to Solid Propellant Grain Configuration (고체추진제 형상에 따른 강내탄도의 특성 연구)

  • Jang, Jin-Sung;Sung, Hyung-Gun;Kim, In-Joo;Roh, Tae-Seong;Choi, Dong-Whan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.159-162
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    • 2009
  • Using the numerical code for the interior ballistics, the performance of the interior ballistics with the characteristic of the configuration of the solid propellant has been investigated. In existing research, only ball type solid propellant is considered but at this research, cylinder and single slot type solid propellants are considered. Definite the change of performance of the interior ballistics according to specific surface area.

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The Studies on the Design of a Subscale Solid Propellant Rocket Motor (축소 모사형 고체 추진기관 설계에 관한 연구)

  • Kim, Hyung-Won;Oh, Jong-Yun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.215-218
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    • 2009
  • A design of a subscale solid propellant rocket motor was conducted to do the similitude experiments for the large scale rocket motor. One of the main factor to subscale was the mach number of the solid propellant flume through a nozzle exit The analysis of the flume flow was done to obtain the mach number for the large and subscale rocket motor. The flume shapes on the non dimensional axises by the nozzle exit diameter was matched each other. The propellant grain of a subscale solid rocket motor was designed by the profile of pressure vs time obtained by the mach number of the flume shape. Some analyses of the theoretical solution were compared with the results of the ground static test.

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