• Title/Summary/Keyword: Profile measurement

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A Profile Tolerance Usage in GD&T for Precision Manufacturing (정밀제조를 위한 기하공차에서의 윤곽공차 사용)

  • Kim, Kyung-Wook;Chang, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.2
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    • pp.145-149
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    • 2017
  • One of the challenges facing precision manufacturers is the increasing feature complexity of tight tolerance parts. All engineering drawings must account for the size, form, orientation, and location of all features to ensure manufacturability, measurability, and design intent. Geometric controls per ASME Y14.5 are typically applied to specify dimensional tolerances on engineering drawings and define size, form, orientation, and location of features. Many engineering drawings lack the necessary geometric dimensioning and tolerancing to allow for timely and accurate inspection and verification. Plus-minus tolerancing is typically ambiguous and requires extra time by engineering, programming, machining, and inspection functions to debate and agree on a single conclusion. Complex geometry can result in long inspection and verification times and put even the most sophisticated measurement equipment and processes to the test. In addition, design, manufacturing and quality engineers are often frustrated by communication errors over these features. However, an approach called profile tolerancing offers optimal definition of design intent by explicitly defining uniform boundaries around the physical geometry. It is an efficient and effective method for measurement and quality control. There are several advantages for product designers who use position and profile tolerancing instead of linear dimensioning. When design intent is conveyed unambiguously, manufacturers don't have to field multiple question from suppliers as they design and build a process for manufacturing and inspection. Profile tolerancing, when it is applied correctly, provides manufacturing and inspection functions with unambiguously defined tolerancing. Those data are manufacturable and measurable. Customers can see cost and lead time reductions with parts that consistently meet the design intent. Components can function properly-eliminating costly rework, redesign, and missed market opportunities. However a supplier that is poised to embrace profile tolerancing will no doubt run into resistance from those who would prefer the way things have always been done. It is not just internal naysayers, but also suppliers that might fight the change. In addition, the investment for suppliers can be steep in terms of training, equipment, and software.

Analysis of Wind Environments at Homi-Cape, Pohang (포항 호미곶의 풍환경 분석)

  • Kim Hyun-Goo;Choi Jae-Ou;Jung Woo-Sik
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.451-454
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    • 2002
  • In the present paper, the practicability of Commentray on Wind Loads of Korean Standard Design Loads fur Buildings, which has been enacted in Minstry of Construction and Transportation in June 2000, is validated by using the meteorological data measured at Homi-Cape, Pohang. Assuming that the vertical wind profile follows the power-law in a quasi-steady state, wind profile exponents are calculated by seasons by using wind data as collected through four monitoring towers. According to the Commentray on Wind Loads, Pohang is classified with its exposure category being B and the wind profile exponent being 0.22, while it is identified that the average wind profile exponent as calculated in this study is 0.26. Also, in this paper, a cross-correlation method is suggested in order to identify any meteorological correlation between measurement sites quantitatively.

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The Effect of Drive-in Process Temperature on the Residual Stress Profile of the p+ Thin Film (후확산 공정 온도가 p+ 박막의 잔류 응력 분포에 미치는 영향)

  • Jeong, O.C.;Park, T.G.;Yang, S.S.
    • Proceedings of the KIEE Conference
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    • 1998.07g
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    • pp.2533-2535
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    • 1998
  • In this paper, an effect of drive-in process temperature on the residual stress profile of the p+ silicon film has been investigated. The residual stress profile has been calculated as the fourth-order polynomials. All coefficients of the polynomials have been determined from the measurement of the vertical deflections of the p+ silicon cantilevers with various thickness and the tip displacement of the p+ silicon rotating beam. From the determination results of the residual stress profile, the average stress of the film thermally oxidized at 1000 $^{\circ}C$ is 15 MPa and that of the film oxidized at 1100 $^{\circ}C$ is 25 MPa. The profile of the residual stress through the high temperature drive-in process has a steeper gradient than the other case.

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A Study on CMP Pad Thickness Profile Measuring Device and Method (CMP 패드 두께 프로파일 측정 장치 및 방법에 관한 연구)

  • Lee, Tae-kyung;Kim, Do-Yeon;Kang, Pil-sik
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.1051-1058
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    • 2020
  • The chemical mechanical planarization (CMP) is a process of physically and chemically polishing the semiconductor substrate. The planarization quality of a substrate can be evaluated by the within wafer non-uniformity (WIWNU). In order to improve WIWNU, it is important to manage the pad profile. In this study, a device capable of non-contact measurement of the pad thickness profile was developed. From the measured pad profile, the profile of the pad surface and the groove was extracted using the envelope function, and the pad thickness profile was derived using the difference between each profile. Thickness profiles of various CMP pads were measured using the developed PMS and envelope function. In the case of IC series pads, regardless of the pad wear amount, the envelopes closely follow the pad surface and grooves, making it easy to calculate the pad thickness profile. In the case of the H80 series pad, the pad thickness profile was easy to derive because the pad with a small wear amount did not reveal deep pores on the pad surface. However, the pad with a large wear amount make errors in the lower envelope profile, because there are pores deeper than the grooves. By removing these deep pores through filtering, the pad flatness could be clearly confirmed. Through the developed PMS and the pad thickness profile calculation method using the envelope function, the pad life, the amount of wear and the pad flatness can be easily derived and used for various pad analysis.

The Severity DB Construction for Unpaved Road Through Measuring 3D Road Profile (3차원 노면굴곡 측정을 통한 운용지역 비포장 기동로의 가혹도 DB 구축)

  • Lee, Jeonghwan;Lee, Sangho;Cho, Jinwoo;Kang, Esok
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.2
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    • pp.231-237
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    • 2017
  • The profile of unpaved road is an important issue in the reliability of endurance test. Efforts on measuring 2D road profile and analyzing the severity have been continued in the study of performing reliable endurance test evaluations through reflecting the results of such measurement and analysis. However, 2D road profile has limitation in measuring the profile in the road width direction because data is obtained along the trailer wheel track. Therefore, in order to measure 3-dimensional shape of road surface and construct severity DB of 3D road profile, Changwon Proving Ground(CPG) of Agency for Defense Development(ADD) developed 3D profilometer which is composed of laser scanner, IMU, GPS, encoder and so on. This paper focuses on the analysis of unpaved road severity using 3D road profile for army operation roads. This results will be used to manage test courses severity of CPG.

Alternating Pressure Profile Characteristics of Powered Pressure Ulcer Preventing Devices (동력형 욕창예방제품의 교대부양 압력 프로파 특성)

  • Won, Byeong-Hee;Song, Chang-Seop
    • Journal of the Ergonomics Society of Korea
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    • v.29 no.4
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    • pp.639-646
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    • 2010
  • The APAM's quantitative effectiveness and comparative study in preventing and treating pressure ulcer has not been sufficiently evaluated mainly because of uncertainty of pressure load input and lack of interpretation of dynamic perfusion recovery characteristics of soft tissue. The purpose of this paper was to quantify and analyze the alternating pressure characteristics of APAM as a preventive measure for pressure ulcers. To quantify the alternating load to human body, we introduced alternating pressure profile concept and developed parametric model of the profile. Regarding pressure level and cycle time, 3 global and 7 local periodic parameters were used to define the profile such as light, standard, typical and heavy duty profile shape. Pressure impulse ratio of light duty is the lowest but pressure fluctuation is significantly high. For the same duty shape, contact conditions are changed with alternating cycle time and more dramatically in shorter alternating cycle time conditions. We can conclude that if we use shorter alternating cycle time on APAM's operation we can get more positive effects regarding to inflated contact time condition. We proposed the quantitative methods on tissue viability study of external loading by simultaneous measurement of interface pressure and tissue perfusion with proper alternating pressure profile conditions.

Measurement and Analysis of Propagation Characteristics in Curved Subway Tunnel Environments (곡선형 지하철 터널환경에서 전파 특성의 측정과 분석)

  • 정회동;박노준;강영진;송문규
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.8A
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    • pp.950-961
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    • 2004
  • In this paper, we measured and analyzed propagation characteristics in a subway tunnel that is recently increasingly becoming one of the radio communication environments. The measurements are carried out in a subway tunnel with frequency bands of 2.45㎓ and 5.8㎓. The length of tunnel we used for this study is 175m of LOS (Line-of-sight) and 270m of NLOS (Non Line-of-Sight). The subway tunnel is curved and its cross section is horseshoe type. The measurement systems we employ in this study are a narrow-band system and a wide-band system. The narrow-band system is used to get path loss measurement and the wide-band system is used to figure out delay profile measurement. In particular, the wide-band system consists of 1023 length PN sequence generator using a chip rate of 80MHz based on a sliding correlation technique. The omni-directional antennas and directional antennas are used to analyze propagation characteristics for beam type of antenna. The path loss displays only pure path loss of a tunnel environment. The delay profile indicates the mean excess delay and RMS (root mean square) delay spread.

Feasibility Study of Gamma Ray Transmission Technique in Distillation Column Using Monte Carlo Simulation (몬테칼로 전산모사를 이용한 감마선 투과계측 증류탑 진단기술의 타당성 연구)

  • Moon, Jinho;Kim, Jongbum;Park, Jang Guen;Jung, Sung-Hee
    • Journal of Radiation Industry
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    • v.7 no.2_3
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    • pp.115-119
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    • 2013
  • The density profile measurement technology by gamma transmission has been widely used to diagnose processes in the field of refinery and petrochemical industry. This technology can reveal a clue and position of abnormal phenomenon of industrial processes during their operation. In this paper, the feasibility of the gamma transmission technology for detecting changes in the amount of fluid in a distillation column was evaluated by using Monte Carlo simulations. The simulations assumed that $^{60}Co$ (1.17, 1.33 MeV) sources and NaI (Tl) detectors (${\Phi}5{\times}5cm$) are located in opposite sides of a column and it concurrently moves in vertical direction. To determine the dependency of a spatial resolution on aperture size of a collimator, the simulation model for a tray in a column were simulated with the aperture sizes of 1 and 2 cm. The thickness of the high density area including a tray and fluid was 7.6 cm in the simulation. The spatial resolution of the tray was 8.2 and 8.5 cm, respectively. As a result, it was revealed that the conventional density profile measurement technique is not able to show the deviation of liquid level on a tray in a column.

Non-Invasive Measurement of Shear Rates of Pulsating Pipe Flow Using Echo PIV (에코 PIV를 이용한 맥동 유동에서의 in vitro 전단률 측정 연구)

  • Kim, Hyoung-Bum;Chung, In-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.12
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    • pp.1567-1572
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    • 2004
  • Although accurate measurement of velocity profiles, multiple velocity vectors, and shear stress in arteries is important, there is still no easy method to obtain such information in vivo. This study shows the utility of combining ultrasound contrast imaging with particle image velocimetry (PIV) for non-invasive measurement of velocity vectors. The steady flow analytical solution and optical PIV measurements (for pulsatile flow) were used for comparison. When compared to the analytical solution, both echo PIV and optical PIV resolved the steady velocity profile well. Error in shear rate as measured by echo PIV (8%) was comparable to the error of optical PIV (6.5%). In pulsatile flow, echo PIV velocity profiles agreed well with optical PIV profiles. Echo PIV followed the general profile of pulsatile shear stress across the artery but underestimated wall shear at certain time points. These studies indicate that echo PIV is a promising technique for the non-invasive measurement of velocity profiles and shear stress.