• Title/Summary/Keyword: Profile measurement

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Experimental study on TDLAS temperature profile measurement using temperature binning method (TDLAS에서 temperature binning 방법을 이용한 온도 측정에 대한 실험적 연구)

  • Yoon, Sungwoon;Kim, Sewon;Shin, Myungchul;Lee, Changyeop
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.27-28
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    • 2012
  • Tunable diode laser absorption spectroscopy(TDLAS) measurement techniques for several gases densities and temperatures have been applied in industrial combustion systems. Accurate measurement of temperature profile is very important, especially in power plants and heating furnaces. So profile fitting and temperature binning methods are new issue for accurate measurement of temperature in laser gas sensing. Temperature binning method is applied in this study for the measurement of temperature profile using tube furnace with three temperature zones. In this study the temperature profiles of tube furnace is accurately measured within 5% error, and this technique is proved to be very promising in the field of temperature profile measurement.

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A Study on Weld Bead Profile Measurement System for Use in Automatic Weld Bead Removal System

  • Lee, Jeong-Woo;Lee, Eun-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.194-197
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    • 1999
  • Automatic weld bead removal system is consisted of bead removal tool, bead profile measurement system and tool motion control system. In this paper, design of weld bead profile measurement system which is used for automatic weld bead removal system is described. The system measures the weld bead position, normal vector of the auto-body and weld bead profile. The optical sensor with structured laser beam is used as a sensor and comparison of the sensor that can be used for this purpose is discussed in detail. The measurement process and the related software developed for this purpose are also described. A median filter, average filter and long line filters are used and their effects in bead profile measurement are discussed. The measurement system is integrated into automatic bead removal system and is used to remove weld bead in rear pillar of automotive body. The whole system operates well in automotive body assembly line and thus the system is proved to be good for this purpose.

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Development of Diagnostic System for Winding Profile Abnormality of Hot Coils (열연코일 권취형상 불량 자동진단 시스템 개발)

  • Lee, Sung-Jin
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.590-595
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    • 2000
  • On the contrary to the increasing needs of shape qualities, most of quality inspections are carried out by manual or operator's insight. To find the causes of shape inferiority, it is required to gather and analyze the shape measurement data. As a result the winding profile measurement system ($TELE-SCANNER^{(R)}$) is developed to analyze the coiling process and automate the manual measuring process for winding profile of hot-rolled coils. The winding profile measurement system measures and analyzes winding profile shapes of hot-rolled coils, and classifies them into several dominant patterns that are related to normal or abnormal mechanical conditions of down-coiler. The system also contains analysis software to quantify the winding profile shapes and patterns, and to produce statistics to help search the causes of profile shape inferiority.

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Straightness Measurement Technique for a Machine Tool of Moving Table Type using the Profile Matching Method (이동테이블형 공작기계에서의 형상중첩법을 이용한 진직도 측정기술)

  • 박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.400-407
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    • 1995
  • The straightness property is one of fundamental geometric tolerances to be strictly controlled for guideways of machine tools and measuring machines. The staightness measurement for long guideways was usually difficult to perform, and it needed additional equipments or special treatment with limited application. In this paper, a new approach is proposed using the profile matching technique for the long guideways, which can be applicable to most of straghtness measurements. An edge of relativelly sthort length is located along a divided section of a long guideway, and the local straightness measurement is performed. The edge is then moved to the next section with several positions overlap. After thelocal straightness profile is measured for every section along the long guideway with overlap, the global straightness profile is constructed using the profile matching technique based on theleast squares method. The proposed techinique is numerically tested for two cases of known global straightness profile arc profile and irregular profile and those profiles with and without random error intervention, respectively. When norandom errors are involved, the constructed golval profile is identical to the original profile. When the random errors are involved, the effect of the number of overlap points are investigated, and it is also found that the difference between the difference between the constructed and original profiles is very close to the limit of random uncertainty with juist few overlap points. The developed technique has been practically applied to a vertical milling machine of moving table type, and showed good performance. Thus the accuracy and efficiency of the proposed method are demonstrated, and shows great potential for variety of application for most of straightness measuirement cases using straight edges, laser optics, and angular measurement equipments.

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Development of an Internal Measurement System for the Footwear using Laser Sensor (레이저 센서를 이용한 신발 내측 측정장치 개발)

  • 이지용;김민주;이승수;박재덕;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.281-284
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    • 2004
  • This paper presents studies on the development of an internal measurement system for the footwear using laser sensor. The measurement system gains to the height of the profile at internal footwear. It accomplishes the 3-axises control which uses ball screws, L-M guides and stepping motors. It is used a laser sensor at the measurement of the distance, and Labview is used for the control and the measurement. We can get the profile through reverse engineering for the LAST. The data of profile is fixed a heigh of the LAST. Then, we try to verify as compare the profile with one which is collected by Internal measurement system..

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Development of Profilometer for Profile Measurement and Severity Analysis of Unpaved Test Courses (비포장 시험로의 노면 굴곡 측정 및 가혹도 분석을 위한 노면굴곡측정장비 개발)

  • Yang, Jin-Saeng;Goo, Sang-Hwa;Bae, Cheol-Hoon;Lee, Sang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.1 s.190
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    • pp.37-46
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    • 2007
  • The vibration environment essentially companied by vehicle operation on the ground is determined by the shape of road surface, which is called profile. This paper focuses on development of a profile and severity measurement system for unpaved test courses. In general, the profile and severity of unpaved road is an important issue in the reliability of endurance test. In order to measure unpaved road profile and severity, it is necessary to develop a profilometer system. The developed profilometer system is composed of data processing computer, power unit, air compressor and sensors(encoder, vertical gyro and laser displacement) This paper presents the measuring system configuration, measurement principle of road profile and analysis method of road characteristics used at CPG(Changwon Proving Ground) for this purpose.

Orientation Correction of a Cylinder for Surface-Profile Measurement (원통 축 방향의 표면거칠기 측정을 위한 시료의 자세 보정)

  • 조남규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.108-120
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    • 1996
  • A new technique and theory are proposed which correct orientation of a cylinder to perform a reliable measurement of the surface profile. We analyze characteristics of machined surfaces, e.g., ground, lapped and turned surfaces. Based upon the results. the optimum correction technique is derived by the statistical method. To verify the techinques, measurements are carried out by using the contact stylus profilometer on a controllable table. The measurement shows that surface information of cylinders can be acquired with high accuracy.

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Development and Application of a Profile Measurement Sensor for Remote Laser Welding Robots (원격 레이저 용접 로봇을 위한 형상 측정 센서의 개발과 응용)

  • Kim, Chang-Hyun;Choi, Tae-Yong;Lee, Ju-Jang;Suh, Jeong;Park, Kyoung-Taik;Kang, Hee-Shin
    • Laser Solutions
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    • v.12 no.2
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    • pp.11-16
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    • 2009
  • A new profile measurement sensor was developed for remote laser welding robots. A stripe laser and a vision camera are used in the profile sensor. A simple sensor guided control scheme using the developed sensor is also introduced. The sensor can be used to guide the welding head in the remote welding application, where the working distance reaches to 450mm. In experiments, the profile measurement and the seam tracking were carried out using the developed sensor.

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Estimation Method of the Best-Approximated Form Factor Using the Profile Measurement of the Aspherical Ophthalmic Lens (단면 형상 측정을 이용한 비구면 안경 렌즈의 최적 근사화된 설계 계수의 추정 방법)

  • Lee Hocheol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.55-62
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    • 2005
  • This paper presents mainly a procedure to get the mathematical form of the manufactured aspherical lens. Generally Schulz formula describes the aspherical lens profile. Therefore, the base curvature, conic constant. and high-order polynomial coefficient should be set to get the approximated design equation. To find the best-approximated aspherical form, lens profile is measured by a commercial stylus profiler, which has a sub-micrometer measurement resolution. The optimization tool is based on the minimization of the root mean square of error sum to get the estimated aspherical surface equation from the scanned aspherical profile. Error minimization step uses the Nelder-Mead simplex (direct search) method. The result of the lens refractive power measurement shows the experimental consistency with the curvature distribution of the best-approximated aspherical surface equation

3-D Profile Measurement System of Live Human Faces for the '93 Taejon Expo Kumdori Robot Scupltor (93 대전엑스포 꿈돌이 조각가로보트의 인물형상 측정시스템)

  • 김승우;박현구;김문상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.670-679
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    • 1995
  • This paper presents the 3-D profile measurement system of live human faces, which was developed specially for 'KUMDORI sculptor robot' of the '93 Taejon Exposition. '93 Taejon EXPO. The basic principle for measurement adopts the slit beam projection which is a method of measuring 3-D surface profiles using geometric optics between the slit beam and the CCD camera. Since the slit beam projection consumes long measuring time, it is unfit to measure the 3-D profiles of living objects as human. Therefore, the projection type slit beam method which consumes short measuring time is newly suggested. And an algorithm to reconstruct the 3-D profile from the deformed images using finite approximated calibration is suggested and practically implemented. The projection type slit beam method was applied to spectators in a period of '93 Taejon EXPO. The measurement results show that the technique is suitable for 3-D face profile measurement on a living body.