• 제목/요약/키워드: Profile bending

검색결과 167건 처리시간 0.026초

전기제품의 프로그레시브 가공을 위한 공정설계 자동화 시스템 (An Automated Process Planning System for Progressive Working of Electric Products)

  • 김재훈;김철;최재찬
    • 한국정밀공학회지
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    • 제17권8호
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    • pp.198-206
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    • 2000
  • This paper describes a research work of developing automated progressive process planning system for working electric products. An approach to the CAD system in based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules which are input and shape treatment flat pattern layout and strip layout module. Based on knowledge-based rules the system is design by considering several factors such as radius and angle of bend material and thickness of product complexities of blank geometry and punch profile bending sequence and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacture of electronic products to be more efficient in this field.

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유성기어 감속기에서 전위계수가 기어 강도에 미치는 영향 (The Effect of Addendum Modification Coefficient on Gear Strength to Planetary Gear Reducer)

  • 곽기석;한동섭
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.38-43
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    • 2011
  • Industrial reducer is in general use to Deck Crane. High-precision and high-efficient reducer is minimized the power-loss and energy-loss of a machine. So it contribute the price reduction and life extension. Reducer is usually using the Planetary gear reducer. Planetary gear reducer is composed the sun gear, planet gear, internal gear and casing. Industrial reducer's wear and breakage have a short-life. To solve this problem, it is using the profile-shifted-gear or tooth modification. This study was carried out the effect of addendum modification coefficient on tooth fillet bending strength to planetary reducer. Tooth fillet bending stress is calculate. And all parameter were expressed the function of addendum modification coefficient. And then stress concentration factor of tooth fillet curve was express the function of addendum modification coefficient using comparison between theory and finite element analysis.

Study on behavior of T-section modular composite profiled beams

  • Ryu, Soo-Hyun
    • Steel and Composite Structures
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    • 제10권5호
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    • pp.457-473
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    • 2010
  • In this study, specimens were made with profile thicknesses and shear reinforcement as parameters. The bending and shear behavior were checked, and comparative analysis was conducted of the results and the theoretical values in order to see the applicability of T-section Modular Composite Profiled Beams (TMPB). In TMPB, the profiles of formwork functions play a structural role resisting the load. Also, the module concept, which is introduced into TMPB, has advantages: it can be mass-produced in a factory, it is lighter than an existing H-beam, it can be fabricated on the spot, and its section size is freely adjustable. The T1 specimens exhibited ductile behavior, where the whole section displayed strain corresponding to yielding strain at least without separation between modules. They also exhibited maximum strength similar to the theoretical values even if shear reinforcement was not applied, due to the marginal difference between shear strength and maximum bending monment of the concrete section. A slip between modules was incurred by shear failure of the bolts in all specimens, excluding the T1 specimen, and therefore bending moment could not be fully displayed.

굽힘 에너지가 보강된 박막 요소와 연속 접촉 처리를 이용한 스탬핑 공정의 단면 해석 (Sectional Analysis of Sheet Metal Stamping Processes Using Bending Energy Augmented Membrane Element and Continuous Contact Treatment)

  • 윤정환;김종봉;양동열;유동진;한수식
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.58-67
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    • 1998
  • A sectional analysis of sheet metal forming process with an arbitrary tool shape is proposed in the present work. To improve the numerical convergence in the conventional membrane sectional analysis, the Bending Energy Augmented Membrane (BEAM) elements had been developed. The BEAM elements particularly improve the stability and convergence of the finite element method for the case of deep drawing. In this work, the FERGUBON spline (C$^2$-continuous) was used to fit the deformed mesh to smooth the given curves and calculate the local curvature of the deformed sheet. The fittings of the deformed sheet and tool surface profile ensure the stability and the convergence of the finite element analysis of highly nonlinear stamping processes. A center floor section and front fender section are analyzed to show the accuracy and robustness of the approach. The results obtained by the proposed approach are compared with the available experimental data.

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Bending behavior of SWCNT reinforced composite plates

  • Chavan, Shivaji G.;Lal, Achchhe
    • Steel and Composite Structures
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    • 제24권5호
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    • pp.537-548
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    • 2017
  • In this paper presents bending characteristic of single wall carbon nanotube reinforced functionally graded composite (SWCNTRC-FG) plates. The finite element implementation of bending analysis of laminated composite plate via well-established higher order shear deformation theory (HSDT). A seven degree of freedom and $C^0$ continuity finite element model using eight noded isoperimetric elements is developed for precise computation of deflection and stresses of SWCNTRC plate subjected to sinusoidal transverse load. The finite element implementation is carried out through a finite element code developed in MATLAB. The results obtained by present approach are compared with the results available in the literatures. The effective material properties of the laminated SWCNTRC plate are used by Mori-Tanaka method. Numerical results have been obtained with different parameters, width-to-thickness ratio (a/h), stress distribution profile along thickness direction, different SWCNTRC-FG plate, boundary condition, through the thickness (z/h) ratio, volume fraction of SWCNT.

고차(高次) 판(板) 사각형(四角形) 유한요소(有限要素) (Higher Order Quadrilateral Plate Bending Finite Element)

  • 신영식;신현묵;김명철
    • 대한토목학회논문집
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    • 제8권2호
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    • pp.25-32
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    • 1988
  • 본 연구에서는 8절점 28자유도를 갖는 사각형 고차 판 유한 요소를 면내고차 변위를 고려하여 3차원 연속체로부터 유도하였다. 요소매트릭스들은 판의 운동방정식으로부터 Galerkin 가중잔차법으로 유도하고 감차적분을 수행하여 구하였다. 고차 판 유한요소를 이용하여 판의 처짐해석과 자유진동해석을 수행한 결과 판의 두께와 경게조건에 관계없이 매우 정확한 결과를 나타내었다.

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Development of the Sub Gear for the Scissors Gear System for Automobile Engines

  • Nakazawa, Katsuhito;Nagata, Toshihiko;Motooka, Naoki
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.756-757
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    • 2006
  • P/M enables the economical production of components for many kinds of gears. Functionally, the sub gear requires high tooth accuracy and bending fatigue strength. The whole tooth profile was sized after sintering to satisfy the gear tooth accuracy specification. The part was redesigned to reduce machining requirements. The required bending fatigue strength was achieved through appropriate material choice and induction of compressive residual stress by shotpeening after carburizing. The P/M sub gear replaced a forged steel gear, satisfied performance requirements, expanded the use of P/M applications and provided over 30% cost reduction.

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Simple equations for the calculation of the temperature within the cross-section of slim floor beams under ISO Fire

  • Zaharia, R.;Franssen, J.M.
    • Steel and Composite Structures
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    • 제13권2호
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    • pp.171-185
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    • 2012
  • The calculation of fire resistance for a composite structural element comprises the calculation of the temperature within its cross-section and of the load bearing capacity, considering the evolution of the steel and concrete mechanical properties, function of the temperature. The paper proposes a method to calculate the bending capacity under ISO fire, for Slim Floor systems using asymmetric steel beams, with a wider lower flange or a narrow upper flange welded onto a half hot-rolled profile. The temperatures in the cross-section are evaluated by means of empirical formulas determined through a parametrical analysis, performed with the special purpose non-linear finite element program SAFIR. Considering these formulas, the bending capacity may be calculated, using an analytical approach to determine the plastic bending moment, for different fire resistance demands. The results obtained with this simplified method are validated through numerical analysis.

굽힘 및 피어싱 공정을 갖는 불규칙형상 제품의 프로그레시브 가공을 위한 네스팅 및 공정설계 자동화 시스템 (An Automated Nesting and Process Planning System of Irregularly Shaped-Sheet Metal Product With Bending and Piercing Operation for Progressive Working)

  • 최재찬;김병민;김철
    • 한국정밀공학회지
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    • 제15권6호
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    • pp.22-32
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    • 1998
  • This paper describes a research work of developing a computer-aided design of irregularly shaped-sheet metal product with bending and piercing operation for progressive working. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of five main modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking dimensions and the best utilization ratio of blank-layout within bending production feasibility area which is beyond ${\pm}30^{\circ}$ degrees intersecting angle between grain flow and bending edge line and which is suitable to progressive bending operation. Also the strip-layout drawing generated by a bending and a piercing operation according to punch profiles divided into automatically for external area of irregularly shaped-sheet metal product is displayed in graphic forms.

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