• Transactions of Materials Processing
• /
• v.16 no.7
• /
• pp.555-560
• /
• 2007

This paper shows some achievements at bending of extruded aluminum profiles during the extrusion process. The conventional process for the production of bent profiles involves a successive extrusion, stretching, and bending of the profiles. Conventional bending methods can not meet demands far precision and cost-effective production in some cases, due to cross sectional deformation, irregular decrease of tube wall thickness and a complication of the process design. An estimation of spring-back required for precision of the bending radius can not always be achieved by the over bending of the profile. Since the profile is hot during the bending process, the spring-back phenomenon can be avoided. This means that an additional bending process is not necessary. Consequently, flexible bending can be achieved with cost reduction and quality improvement. Experimental tests were completed to study the relationship between curvature radius of profile and position of guide on the extrusion for vehicle bumper. A7108 is applied as a billet material in order to increase strength. The overall correlation between the experimental and numerical results is good. It is therefore concluded that the present method provides an efficient means for the constant curvature extrusion process.

• Transactions of Materials Processing
• /
• v.20 no.4
• /
• pp.284-290
• /
• 2011

The front end bending(FEB) behavior of material that usually occurs in plate rolling is investigated. In this paper, a rollbite profile map approach that systematically predicts the FEB slope is presented. It is based on the concurrent use of shape factors and reduction ratios to ensure an accurate value of the FEB and its slope. In order to obtain the unit roll-bite profile map, the FEB slope model was decomposed into a temperature deviation component and a roll-velocity deviation component. By mapping the results of a series of finite element analyses to the unit functions of the roll-bite profile map, it was possible to obtain a realistic prediction of the FEB slope applicable to an actual plate rolling process. Thereby, the usefulness of the present approach is clearly demonstrated.

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.5 s.182
• /
• pp.51-58
• /
• 2006

The necessities for heightening fuel efficiency as well as lightweight design, lead to an increase of the use of aluminum alloys in the automobile industry. Extruded aluminum profile channels are used widely for the design of frame parts as lightweight assemblies, especially if a high stiffness is needed. While many applications can be realized with forming of hollow square-sectioned extruded profiles such as a stretch bending and a hydro-forming, some applications demand the use of a press bending which can be hardly found in the previous study. In this study, by introducing the use of a press bending into car sub-frames, the demands for higher accuracy as well as higher flexible method than the conventional methods will be satisfied. With respect to the design of sub-frames, the process planning was performed from the shape of a sub-frame product. The designed processes were analyzed by the commercial FEM code, DEFORM-3D. Forming dies for the each process were designed and prototypes of sub-frames were manufactured by the verified farming process. In addition, some of the important features of design parameters in the press bending were reviewed.

• Steel and Composite Structures
• /
• v.17 no.6
• /
• pp.951-965
• /
• 2014

Point bending is commonly used for cambering and curving steel girders to large radii. In this system, a hydraulic ram or press is used to apply concentrated loads at selected points to obtain the required vertical (cambering) or horizontal (curving) curved profile from induced permanent deformations. This paper derives closed form solutions that relate loads to permanent deformations for horizontally curving wide flange steel beams based on their post-yield response. These solutions are presented in a parametric form to identify the relationship between key variables and their impact on the accuracy of the curving operation. It is shown that point bending could yield parabolic curved profiles that are within 1% of a desired circular curve if the span length to radius of curvature ratio (L / R) is less than 1.5 and the point loads are spaced at one third the beam length. Safe limits are then established on loads, strains and curvatures to avoid damaging the steel section. This leads to optimization of the point bending operation for inducing a circular profile in wide flange steel beams of any size.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.10 no.6
• /
• pp.870-875
• /
• 1986

In this study, full-rounded tip curve of rack and its mating fillet curve of pinion in Involute-circular arc composite tooth profile are derived. Mechanical characteristics are calculated analytically, i.e., Specific sliding, Nominal bending stress at working root circle and the Contact factor of the arc of contact in circular arc part to the arc of double contact. These characteristics compared with standard involute tooth profile are improved in circular arc part of composite tooth profile. To obtain more efficient composite tooth profile, we studied these characteristics with regard to the changes of unwound angle and radius of circualr arc. And a design method of composite tooth profile is suggested. Composite tooth profile are compared with standard involute tooth profile.

• Proceedings of the KSME Conference
• /
• 2000.11a
• /
• pp.407-412
• /
• 2000

In this study, a research for process design in bending of structural frame of AA6061-T6 with rubber pad was conducted. In this process, the conventional lower die made of metal is replaced with a polyurethane pad, resulting in high flexibility during bending. Vulcanized polyurethane rubber with shore A hardness of 60 was used for the pad. Experiments on a newly developed bending machine were carried out by controlling the stroke of the roller and horizontal movement of roller pad lower die. From this, the relation between roller path and geometry of the materials bent was obtained for the process design of producing roof rail part of a passenger car and the experimental result was compared with the target profile. For more accurate process design, it is required to control the roller path interactively. Based on the experience in developing the prototype bending machine, it is construed that a fully automated bending system with rubber pad to produce various light-weight components for automotive body frames can be successfully developed.

• Journal of Korean Society of Steel Construction
• /
• v.20 no.4
• /
• pp.539-548
• /
• 2008

This study aims to determine the applicability of the previously published T-type modular profile beam in the manner of producing specimens designed specially for the said purpose, determining their bending and shear behaviors depending on the presence of shear reinforcement, and analyzing the results in comparison with the theoretical equation of plastic deformation. The modular profile beam contributes to bending and shear resistance with the addition of the profile to the form function, and enhances the molding performance through the modular concept. The experimental results showed that the TS series specimens with shear reinforcement have bending behaviors superior to those of the T series specimens without shear reinforcement, which suggests that the used shear reinforcement appropriately bears the shear force. However, it was considered that all the specimens except for the T1-1 specimen failed to have adequate bending performance because of the intermodular slipping caused by the shear failure of the bolts. It is expected that further studies on the T-type modular profile beam, in which shear connectors will be considered as a variable,be performed to develop optimal intermodular connection methods.

• Journal of the Optical Society of Korea
• /
• v.8 no.2
• /
• pp.83-89
• /
• 2004

A variable optical attenuator with a bending-sensitive fiber (BSF) that can be used in optical networks is developed. The refractive index profile of the BSF is divided into four regions which are inner core, center dip of inner core, outer core and clad. The 3-dimensional finite difference beam propagation method (3D FD-BPM) is utilized to find the characteristics of the BSF, so the mode profile of the BSF and optical power attenuation according to the bending are investigated, and the equivalent model of the BSF is made. By using this equivalent model of the BSF, the BSF is fabricated, and the refractive index profile of the BSF is measured, which is similar to refractive index profile of the proposed BSF. The fabricated variable optical fiber attenuator (VOFA) consists of the BSF in a rectangular rubber ring with a fixed bend radius (BR) in a steady state. The VOFA using the proposed BSF was able to attenuate the optical power by more than about －38 ㏈ at certain wavelengths (1540∼1560 nm) based on adjusting the mechanical pressure applied to the upper surface of the rectangular rubber ring with the bent BSF. In addition, the proposed VOFA produced an insertion loss of 0.68 ㏈, polarization dependent loss (PDL) of about 0.5 ㏈, and return loss of less than －60 ㏈.

• Journal of the Korean Wood Science and Technology
• /
• v.51 no.2
• /
• pp.98-108
• /
• 2023

In this study, the boards were manufactured according to the mandarin peels addition rate using sawdust and mandarin orange peel. After that, the mechanical properties and density profile of ceramics prepared by conditions through resin impregnation process and carbonization process were investigated. The bending and compression strengths of ceramics tended to increase as the resin impregnation rate increased. When the resin impregnation rate was 70%, the highest values were 8.58 MPa and 14.77 MPa, respectively. Also, the mechanical properties of ceramics according to carbonization temperature showed the highest values at 1,200℃ for bending strength of 11.09 MPa and compression strength of 17.20 MPa. The bending strength and compression strength according to the mandarin peels addition rate showed the highest values at 8.62 MPa and 14.16 MPa, respectively, when the mandarin orange peel addition rate was 5%. The mechanical properties tended to decrease when the addition rate of mandarin orange was increased. The density profile of ceramics showed a similar tendency to the mechanical properties. It can be seen that the density distribution from the surface layer to the center layer is more uniform as the resin impregnation rate and carbonization temperature increase and the mandarin peels addition rate decreases.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.10a
• /
• pp.75-80
• /
• 2001

The purpose of this study is to investigate the characteristics of springback for various process conditions of the 2D draw-bending operation. The process variables are the forming temperature, the geometry of tools such as punch profile radius(Rp) and die profile radius(Rd). Especially, in order to control the springback, the use of the warm forming method is applied. For the warm draw-bending, five steps of temperature ranges, from room temperature to $200^{\circ}C$, were adopted. And two kinds of steel sheets, namely SCP1 and TRIP(transformation-induced plasticity), the newly developed high strength Steel, were adopted. As a result, the springback was affected by the elevated temperature and the geometry of tools in two kinds of steel sheets.