• Title/Summary/Keyword: Productivity Shipbuilding Industry

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A Study on Change of the Productivity of Global Shipping Companies (글로벌 해운기업의 생산성 변화에 관한 연구)

  • KIM, Sung-Kuk
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.66
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    • pp.263-284
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    • 2015
  • This study has analyzed the efficiency of 10 leading global shipping companies listed in the New York Stock Exchange from2010 to 2014 in order to find the changes of the productivity of shipping industry. The paper observed the Malmquist Productivity Index by using Efficiency and Productivity Analysis System Version 1.0. The data used in this study is the Guggenheim Shipping ETF mainly including the companies of shipping, management, and shipbuilding areas. The results from this statistical analysis indicate that the 10 selected companies have experienced a severely negative growth in 2010. Nevertheless, these companies have accomplished a significant growth of productivity. In particular, the energy transport companies operating Tanker and LNG ships carried out remarkable growth. The reason why the productivity of liner shipping companies did not show the improvement of productivity for five years was attributed to the fact that the P3(Project 3) or M2(Maersk-MSC) including Maersk, MSC, and CMA-CGM were excluded in this research because of the difficulty of attaining reliable source data. The method of this study could be extended to Korean shipping corporations and other global airlines to investigate a changes of certain industries.

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Improvement of Gap Bridging Ability in $CO_2$ Laser-GMA Hybrid Welding (조선용 강재의 $CO_2$레이저 GMA 하이브리드 용접에서 갭 브리징 능력 향상기술 개발)

  • Chae, Hyun-Byung;Kim, Cheol-Hee;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.49-56
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    • 2006
  • For laser welding in shipbuilding industry, gap bridging capability is one of the most important characteristics to achieve the high productivity and good weld quality. Recently, laser-GMA hybrid welding process is regarded as a distinctive method to overcome the tight gap tolerance with improving the productivity. In this study, the influence of process parameters on the bead formation was experimentally analyzed and the relationship between the process parameters and geometric imperfections was investigated. It was revealed that undercut, excessive weld metal, excessive penetration and incompletely filled groove were the major geometric imperfections. The optimized wire feeding and arc pressure were necessary to ensure the gap bridging ability. The approach to select the process parameters was conducted for butt welding with up to 2mm joint gap, in which the sound weld beads were generated without changing the welding speed.

Weld Characteristic Analysis for Weld Process Variables of Tip-Rotating Arc Welding in Butt Joint of Shipbuilding Steels (조선용 강재의 맞대기 이음에서 팁회전 아크 용접의 공정 변수에 따른 용접 특성 분석)

  • Lee, Jong Jung;Ahn, Sang Hyun;Park, Young Whan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.105-112
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    • 2021
  • Reduction of weld distortions and increase in productivity are some of the major goals of the shipbuilding industry. To address these issues, many researchers have attempted to apply new welding processes. In the shipbuilding industry, steel is the candidate material of choice owing to its good weldability. However, conventional welding techniques are not feasible for avoiding welding problems. Tip-rotating arc welding is one of the high-efficiency welding process that has several advantages, such as high welding speed, high melting rate, low heat input, and less distortion. The present study investigates the influence of the welding variables on the weld characteristics of tip-rotating arc welding. Welding was performed using EH36 as the base metal and SM-70s as the filler metal, which are widely used in shipbuilding. Basic experiments were conducted to understand the effects of the major welding variables, such as welding and tip-rotating speeds. The distortion and mechanical properties of the optimal welding conditions were used to evaluate the tip-rotating arc welding performance. Consequently, the feasibility of the tip-rotating arc welding process for joining steel components was investigated, so that the optimized welding conditions could be applied directly to ship body welding to enhance the quality of the welded joints.

A Single Current Sensor-Based High-Power Submerged Arc Welding System (단일전류센서를 적용한 대용량 서브머지드 아크 용접 시스템)

  • Ban, Choong Hwan;Eun, J.M;Cho, Young Hoon;Choe, Gyu-Ha
    • Proceedings of the KIPE Conference
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    • 2013.07a
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    • pp.461-462
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    • 2013
  • In this paper, a studied the SAW system being developed shipbuilding and plant industry with changing welding method to progress productivity. It studies a SAW system using one sensor instead previous one which is using two sensors. It suggests SAW system which has AC output with high current makes high speed welding and DC output with accurate arcing makes detailed control.

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A Study for Improvement of Work using Digital Human Modeling (디지털 휴먼 모델링 도구를 이용한 작업 개선에 관한 연구)

  • Kim, Dong-Joon;Park, Ju-Yong;Kim, Hyun-Woo;Chang, Seong-Rok
    • Journal of the Korean Society of Safety
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    • v.23 no.2
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    • pp.51-56
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    • 2008
  • In these days, work-related musculoskeletal disorders(WMSDs) is one of the issues in the shipbuilding industry. As the number of injured workers and demands for worker's compensation have rapidly increased, improvement of work conditions and environments to prevent WMSDs has been more demanded. To reduce WMSDs' hazards in the shipbuilding industry, simulation technique which showed it's ability of increasing the manufacturing productivity was applied, because simulation technique has the evaluation ability for a worker's danger level of production process by RULA(Rapid Upper Limb Assesment). In this research, worker's altitude had modeled and worker's action has simulated. After the caution level was evaluated, we pointed out clues which had high workload. To reduce work-load, we applied ergonomic principles for improving working conditions and environments. Improved working conditions and environments were simulated using human modelling and simulation and their workload were evaluated again.

An Automated Machining System for Steel Flat Bar Plasma Cutting in the Small Sized Shipbuilding Industry (중소조선용 철의장 가공자동화시스템 개발)

  • Ryu, Gab-Sang;Lee, Won-Hoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.852-857
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    • 2011
  • The shipbuilding industry needs automation and mechanization to solve reduction of skilled workers and labor shortage. Ship manufacturing process is the lack of automation than standardized manufacturing field. In this paper, we design and development an process automation system for hand rail production. Mechanical parts of the cutting process was designed with efficiency, productivity and reliability, CATIA and ANSYS, the stability of the mechanical structure was confirmed. System control using a PCNC controller to provide an open and scalable, and operate using touch-screen display control and monitoring of the system was performed. The automatic system successfully passed the driving test and processing test, and it showed an excellent performance.

Improvement of the Blasting Productivity by Optimizing the Abrasive-to-Air Mixing Ratio (Grit와 Air의 혼합비 최적화를 통한 블라스팅 효율 향상)

  • Bae, Han-Jin;Baek, Jae-Jin;Kim, Eul-Hyun;Chung, Mong-Ku;Shin, Chil-Seok;Baek, Kwang-Ki
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1436-1441
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    • 2004
  • Achieving the maximum blasting efficiency with minimum abrasive consumption is a critical concern in surface preparation stage of shipbuilding and offshore industry. Increasing the abrasive flow rate beyond the optimum point results in a major reduction in productivity even though the amount of abrasive used is larger. So, this study is intend to find out the optimum abrasive-to-air mixing ratio which can make a significant improvement in blasting efficiency and remarkably reduce the amount of abrasive used. From the test results, it can be identified that as the abrasive feeding rate is increased linearly, blasting efficiency is increased to a maximum point and then gradually decreased in the form of a bell-shaped.

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Practical Suggestions for Promoting Maritime Arbitration in Korea (우리나라 해사중재 활성화를 위한 실무적 제언)

  • Ahn, Keon-Hyung
    • Journal of Arbitration Studies
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    • v.31 no.1
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    • pp.23-54
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    • 2021
  • While maritime arbitration industry has not been prevalent in Korea, Korea ranked fifth in terms of export volume and its shipbuilding industry ranked top globally in shipbuilding order volume in 2020. The discrepancy between the maritime industry's productivity and relative lack of maritime arbitration has had a negative impact on Korea's economic development. To address these problems, this paper i) reviews preceding research, ii) examines the Korean maritime arbitration system's status and analyzes the KCAB's maritime arbitration statistics from 2005-2020, iii) examines major foreign maritime arbitration institutions' status and strategies including LMAA, SMA, SCMA, and HKMAG, and lastly iv) suggests practical ways to promote maritime arbitration in Korea. The Suggestions for promoting maritime arbitration are 1) to prepare and promote various maritime standardized forms for the Korean shipping industry, 2) to insert an arbitration clause in medium and large-size Korean shipping firms' B/L clause, 3) to expand professional maritime manpower training and other infrastructure, and 4) to enhance the predictability of the result of arbitration through maritime arbitral awards or by examining the feasibility of the appeal system against the arbitral award only on a point of law in the future. In conclusion, the success or failure of promoting maritime arbitration in Korea depends on the will, passion, cooperation and practice of the most important key players in maritime arbitration, such as the Asia Pacific Maritime Arbitration Center (APMAC), the Korean Commercial Arbitration Board (KCAB) and the Seoul Maritime Arbitrators Association (SMAA).

Efficiency and Productivity of Seven Large-sized Shipbuilding Firms in Korea (국내 대형조선업계의 효율성 및 생산성 분석)

  • Park, Seok-Ho
    • Journal of Korea Port Economic Association
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    • v.26 no.4
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    • pp.188-206
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    • 2010
  • Data Envelopment Analysis(DEA) is an operations research-based method for measuring the performance efficiency of decision units that are characterized by multiple inputs and outputs. DEA has been applied successfully as a performance evaluation tool in many fields. However, it has not been extensively applied in the shipbuilding industry. This paper applied the input-oriented DEA model, and Malmquist indices to the 7 shipbuilding firms to measure the efficiency and productivity changes during the period of 2004 to 2009. The Malmquist indices will be decomposed into three components such as pure efficiency change, scale efficiency change, and technical change. The empirical results show the following findings. First, the DEA findings indicate that main source of inefficiency is scale rather than pure technical. Second, the Malmquist indices show that an overall decrease in productivity.

An Experimental Study on Mathematical Model to Predict Bead Width in GMA Weldment (GMA 용접부의 비드폭 예측을 위한 수학적 모델에 관한 실험적 연구)

  • Kim, Ill Soo;Park, Min Ho;Kim, Hak Hyoung;Lee, Jong Pyo;Park, Cheol Kyun;Shim, Ji Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.209-217
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    • 2015
  • Generally welding is one of the most important processes to have a strong influence on the quality and productivity from a manufacture-based industry such as shipbuilding, automotive and machinery. The GMA(Gas Metal Arc) welding process involves large number of interdependent welding parameters which may affect product quality, productivity and cost effectiveness. To solve such problems, mathematical models are required to select the welding parameters for GMA welding process. In this study, the GMA welding process was studied using the information generated during the welding. The statistical analysis of a generalized regression approach was conducted by the following three methods: Firstly using the mathematical model (linear regression, 2nd regression); Secondly GA(Genetic Algorithm) with intelligent models; And finally using response surface analysis of models to develop the relationships between welding parameters and bead width as welding quality.