• Title/Summary/Keyword: Production-process Management

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The Standardization and effect analysis of core business process of the digital production information management system (integrated POP system) through case construction of chemical manufacturing industry (화학제조업의 사례구축을 통한 디지털 생산정보관리시스템 (통합 POP 시스템) 핵심 업무 프로세스 표준화 및 효과분석)

  • Kim, ChiGon;Kwon, HeeChoul;Zun, Hyungdo;Yoon, KyungBae
    • The Journal of the Convergence on Culture Technology
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    • v.3 no.3
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    • pp.43-49
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    • 2017
  • The purpose of this study is to study the standardization of the core business process in the chemical manufacturing industry and to establish a production information management system for the purpose of establishing the production information management system that can achieve mid -To be applied. The development methodology for the standardization of the chemical manufacturing information system is applied to the production information management system development methodology (PSDM) that was developed and developed by the Agency for Technology and Information Promotion of Small and Medium Enterprises. The standardization target is the system structure, It is a core business process that becomes a skeleton during construction. In this study, the chemical manufacturing SMEs and related professional IT companies who want to build the production information management system can apply the standardized core business process more effectively to build the system more effectively, and provide ease of installation and reliability to the system, In order to maximize the utilization of processes, follow-up education training and maintenance measures are suggested. Applying the results of this study, it is possible to eliminate the unreasonable elements of the production process, improve the quality of production product, and reduce production cost.

A Basic Study on the Improvement of PC Project Management System Process (PC 공사 프로젝트 관리 시스템 프로세스 개선을 위한 기초연구)

  • Kim, Chang-Hun;Ahn, Yong-Han
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.95-96
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    • 2023
  • The purpose of this study is to derive the limitations of the existing management system by analyzing the characteristics of the PC process to improve the PC construction project management system process. To overcome the limitations derived, we present a process of managing integrated information from the design-production-construction stage using QR codes and clouds. This is expected to help develop a PC construction project management system.

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A study on Mass production stage Tank Battle Management System Environmental Stress Screening test method and application improvement based on Production process data (생산 공정 자료 기반 양산단계 전차 전장관리체계 환경 부하 선별 시험 방법 및 적용 개선에 관한 연구)

  • Kim, Jang-Eun;Shim, Bo-Hyun
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.273-288
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    • 2015
  • Purpose: In this study, we apply environmental stress screening (ESS) to battle management system (BMS) of a tank and use the ESS profile based on production process data, guided by MIL-HDBK-781/344/2164. Methods: To optimize ESS Profile of the BMS of a tank, we estimate ESS model parameters (e.g., defect density, screening strength) using primary production failure reporting and corrective action system (FRACAS) data of military supply contract firm. Results: First, we collect the Primary production FRACAS data of military supply contract firm. Second, we compute curve fitting approach to find patent defect density and latent defect density using FRACAS data. Third, we solve the equation of Defect Density(patent defect density + latent defect density)($D_{IN}$) and Screening Strength(SS) Using second step data. As a result of analysis according to the order, we calculate $D_{IN}$(Temperature stress case : 74.02, Vibration stress : 10.252) and : SS(Temperature stress case : 0.4632, Vibration stress : 0.4142) and confirm the Condition II-D based on MIL-HDBK-344. According to Condition II-D, it is necessary to modify existing ESS profile through decreasing the $D_{IN}$ and increasing the SS. Conclusion: Identification of defect causes through ESS approach reduce defect densities for production. It provides feedback to a lessons-learned data base to avoid similar problems on next generation tank BMS.

A Study on the Evolutionary Process of Aircraft Production Quality Management System - Comparison of Characteristics of Domestic and Foreign Companies (항공기생산 품질경영시스템 발전 과정 연구 - 국내외 업체간 특징 비교)

  • Lee Sung Ju;Byun Jai-Hyun
    • Journal of Korean Society for Quality Management
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    • v.32 no.3
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    • pp.166-181
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    • 2004
  • The aircraft production quality management system in Korea has been implemented to support the developmental phase of Korean aircraft industries, from overhaul of the aircraft and engines to development of military trainer aircraft. After the deletion of the Mil-Q-9858A standard in 1996, Korean aerospace companies established ISO 9001 and AS 9100 as their basic aerospace quality management system specifications. These quality standards were adopted in the same period of time by other leading international aircraft manufacturing companies. This paper presents a future direction on the improvement of quality management systems for Korean aircraft production company by considering (1) Korean governments strategy for the development of Korean aircraft Production industries, (2) short and long term business plan of Korean aerospace industries, and (3) benchmarking leading international company's quality management systems.

Assessment and Analysis of Coal Seam Gas Water Management Study for Water Resource Production -1. Water Production (물 자원 생산을 위한 Coal Seam Gas Water Management Study의 평가 및 분석 -1. 용수 생산)

  • Shin, Choon-Hwan
    • Journal of Environmental Science International
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    • v.23 no.8
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    • pp.1395-1407
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    • 2014
  • Coal seam gas (CSG) production involves extracting methane from coal seams with ground water which is so called a primary by-product of this process, and is often rich in salts and other constituents. The predicted large volume and variable quality of this water make water management a topic associated with CSG production. In the past, the amount of this water used to be pumped into the vacant aquifer, or into the river during the life of individual production wells. Australian government make a strategies for management and beneficial use of the water. From this point of view, a detailed assessment has not been undertaken, it is necessary for water resource production to analysis the "Coal Seam Gas Water (CSG Water) Management Policy Study" published in Queensland, Australia.

Manufacturing process improvement of offshore plant: Process mining technique and case study

  • Shin, Sung-chul;Kim, Seon Yeob;Noh, Chun-Myoung;Lee, Soon-sup;Lee, Jae-chul
    • Ocean Systems Engineering
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    • v.9 no.3
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    • pp.329-347
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    • 2019
  • The shipbuilding industry is characterized by order production, and various processes are performed simultaneously in the construction of ships. Therefore, effective management of the production process and productivity improvement form important key factors in the industry. For decades, researchers and process managers have attempted to improve processes by using business process analysis (BPA). However, conventional BPA is time-consuming, expensive, and mainly based on subjective results generated by employees, which may not always correspond to the actual conditions. This paper proposes a method to improve the production process of offshore plant modules by analysing the process mining data obtained from the shipbuilding industry. Process mining uses information accumulated from the system-provided event logs to generate a process model and determine the values hidden within the process. The discovered process is visualized as a process model. Subsequently, alternatives are proposed by brainstorming problems (such as bottlenecks or idle time) in the process. The results of this study can aid in productivity improvement (idle time or bottleneck reduction in the production process) in conjunction with a six-sigma technique or ERP system. In future, it is necessary to study the standardization of the module production processes and development of the process monitoring system.

Development of Educational Program for Production Managers Based on a Symbiotic Competition with ABC-G Network

  • Ishihara, Masahiko;Nakano, Makoto;Ishii, Kazuyoshi
    • Industrial Engineering and Management Systems
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    • v.13 no.3
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    • pp.258-266
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    • 2014
  • This paper proposes a management system for the educational program of production managers on the basis of value co-creation by the learner and the instructor. The program combines an intelligent knowledge-based approach with the kaizen activity program. The program helps individuals acquire knowledge and skills to ensure the total rather than the partial optimization of processes and operations facilitating continuous improvement in the workplace. To achieve these goals, the program uses models of a learning process and a swing of enlightenment. In addition, the program is supported by a framework of academic, business people, consultants, and government officers. The program was developed using an instructional design approach. This paper discusses the process of developing and managing the educational program between 2006 and 2012 as well as the results obtained.

Demand Variability Impact on the Replenishment Policy in a Two-Echelon Supply Chain Model (두 계층 공급사슬 모형에서 발주정책에 대한 수요 변동성 영향)

  • Kim Eungab
    • Journal of the Korean Operations Research and Management Science Society
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    • v.29 no.3
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    • pp.111-127
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    • 2004
  • We consider a supply chain model with a make-to-order production facility and a single supplier. The model we treat here is a special case of a two-echelon inventory model. Unlike classical two-echelon systems, the demand process at the supplier is affected by production process at the production facility as well as customer order arrival process. In this paper, we address that how the demand variability impacts on the optimal replenishment policy. To this end, we incorporate Erlang and phase-type demand distributions into the model. Formulating the model as a Markov decision problem, we investigate the structure of the optimal replenishment policy. We also implement a sensitivity analysis on the optimal policy and establish its monotonicity with respect to system cost parameters.

Lot Sizing and Quality Inspection Schedules with Machine Breakdown (기계 고장을 고려한 생산 및 품질검증 정책)

  • 이창환
    • Journal of the Korean Operations Research and Management Science Society
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    • v.21 no.3
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    • pp.143-157
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    • 1996
  • This paper addresses the effects of an imperfect production process on the optimal production quantity and quality inspection policies. The system is assumed to deteriorate during the production process. The result are either the production of a number of defective items or the breakdown of the production meachine. A simple rule has been suggested to determine whether multiple quality in spection is workth or not. Furthermore, when multiple inspection policy is adopted, the optimal in spection schedule is shown to be equally spaced throughout the production cycle. Exact solution and approximation of the optimal production quantity and approximation of the optimal number of inspection are provided. Finally , to better understand the model of this paper, comparisons between this model and classical EMQ model are provided.

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Waste Elimination in Construction Process using Value Stream Analysis - Focused on Waste Elimination of Re-bar Works (가치흐름 분석을 통한 건설프로세스의 낭비제거 방안)

  • Mun Jeong-Mun;Kim Chang-Duk;Park Dong-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.416-421
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    • 2001
  • The domestic reinforcement concrete works have mainly worked the process of re-bar fabrication/assembly on site and re-bar works affected by structural safety, durability, and schedule with form work. Accordingly, This study analyzes the process of re-bar fabrication/assembly on site to apply lean production principles to construction Value Stream Analysis(VSA) is analyzed into value-adding activity and non-value-adding activity on construction process through value analysis and Value Stream Mapping(VSM). In the results, non-value-adding activity generates waste such as the activity steps, labors, equipments, materials, time, and so on. Additionally, push-driven production is investigated making low productivity from the overproduction and so on. To resolve the problems in the process, The purpose of this paper eliminates waste factor through maximizing the value-adding activity generating value added and minimizing non-value adding activity. Particularly, it makes flow production and pull-driven production through minimizing work-in-process(WIP ).

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