• 제목/요약/키워드: Production Lead Time

검색결과 343건 처리시간 0.02초

Practical Application of Lead-free Solder in Electronic Products

  • Cho Il-Je;Chae Kyu-Sang;Min Jae-Sang;Kim Ik-Joo
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2004년도 ISMP Pb-free solders and the PCB technologies related to Pb-free solders
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    • pp.93-99
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    • 2004
  • At present, LG Electronics pushes ahead to eliminate the Pb(Lead) -a hazardous material- from all products. Especially, we have performed to select the optimum standard composition of lead free alloy for the application to products for about 3 years from 2000. These days, we have the chance for applying to the mass-production. This project constructed the system for applying the lead free solders on consumer electronic products, which is one of the major products of the LG Electronics. To select the lead free solders with corresponding to the product features, we have passed through the test and applied with Sn-3.0Ag-0.5Cu alloy system to our products, and for the application to the high melting temperature composition, we secured the thermal resistance of the many parts and substrate and optimized the processing conditions. We have operated the temperature cycling test and the high temperature storage test under the standards to confirm the reliability of the products. On these samples, we considered the consequence of our decision by the operating test. For the long life time of the product, we have operated the temperature cycling test at $-45^{\circ}C-+125^{\circ}C$, 1 cycle/hour, 1000 cycles. Also we have tested the tin whisker growth about lead free plating on lead finish. We have analyzed with the SEM, EDS and any other equipment for confirming the failure mode at the joint and the tin whisker growth on lead free finish.

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로트크기에 비례하는 리드타임과 공간 제약을 고려한 재고관리 정책 (An Inventory Problem with Lead Time Proportional to Lot Size and Space Constraint)

  • 이동주
    • 산업경영시스템학회지
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    • 제38권4호
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    • pp.109-116
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    • 2015
  • This paper is concerned with the single vendor single buyer integrated production inventory problem. To make this problem more practical, space restriction and lead time proportional to lot size are considered. Since the space for the inventory is limited in most practical inventory system, the space restriction for the inventory of a vendor and a buyer is considered. As product's quantity to be manufactured by the vendor is increased, the lead time for the order is usually increased. Therefore, lead time for the product is proportional to the order quantity by the buyer. Demand is assumed to be stochastic and the continuous review inventory policy is used by the buyer. If the buyer places an order, then the vendor will start to manufacture products and the products will be transferred to the buyer with equal shipments many times. The mathematical formulation with space restriction for the inventory of a vendor and a buyer is suggested in this paper. This problem is constrained nonlinear integer programming problem. Order quantity, reorder points for the buyer, and the number of shipments are required to be determined. A Lagrangian relaxation approach, a popular solution method for constrained problem, is developed to find lower bound of this problem. Since a Lagrangian relaxation approach cannot guarantee the feasible solution, the solution method based on the Lagrangian relaxation approach is proposed to provide with a good feasible solution. Total costs by the proposed method are pretty close to those by the Lagrangian relaxation approach. Sensitivity analysis for space restriction for the vendor and the buyer is done to figure out the relationships between parameters.

Bacillus sp. SK3l의 생물흡착제 흡착특성 및 생산 (Adsorption Properties and Production of Biosorbent from Bacillus sp. SK31)

  • 서현호;김형갑
    • 한국토양환경학회지
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    • 제4권2호
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    • pp.33-43
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    • 1999
  • 흡착제 생산균주를 선별하기 위하여 토양시료에서 분리한 홉착제 생산균주중 가장 뛰어난 흡착물질을 생산하는 균주, SK3l을 선별하였으며 분리균주 SK3l은 Bacilus속으로 동정되었다. Bacillus sp. SK3l에 의하여 생산된 흡착물질(생물흡착제 SK3l)은 ethanol 침전과 cetylpyridinium(CPC)침전을 통하여 정제하여 아연과 납 이온에 대한 흡착특성을 조사하였다. 생물흡착제 SK3l의 아연과 납 이온의 흡착량은 각각 52 mg/g과 112 mg/g이었다. Bacillus sp. SK3l 균주가 흡착제를 생산하기위한 flask수준에서의 배양조건들이 조사되었다. 흡착제 생산을 위한 최적 pH와 최적온도는 각각 7.5와 $30^{\circ}C$로 나타났다. 흡착제 생산시 주요한 탄소원과 질소원은 glucose와 ammonium nitrate이었다. 최적화된 배지에서의 흡착제 생산은 기초배지에서 보다 약 3배 증가하였다. Jar fermentor배양에서 배양 60시간에서 가장 많은 흡착제를 생산하였으며, 흡착제의 생산량은 9.2 g/$\ell$이었다.

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경제적인 기계셀-부품군 형성 방법에 관한 연구 (On the economic formation of machine cell-part family)

  • 김진용
    • 산업경영시스템학회지
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    • 제16권28호
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    • pp.203-209
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    • 1993
  • In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

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갠트리 로봇의 고속/고정밀 이송을 위한 모션분석 및 앞섬필터 설계 (A Study on the Motion Analysis and Lead-Filter Design for High Speed/Accuracy Movement of Gantry Robot)

  • 김진대;조지승;이혁진;신찬배;박철휴
    • 제어로봇시스템학회논문지
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    • 제17권1호
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    • pp.31-37
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    • 2011
  • Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

식혜(食醯) 생산(生産)라인의 공정(工程)/배치(配置) 설계(設計)에 대한 사례 연구 (A Case Study for a Process/Layout Design of a Sikhye Production Line)

  • 양문희
    • 산업공학
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    • 제16권4호
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    • pp.450-462
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    • 2003
  • In this paper, we deal with a process and layout design for producing a planned amount of Sikhye in a given limited time period under a reasonable production schedule. We represent a Sikhye production line as a vector N, the element of which denotes the number of tanks required in each process and our objective is to find an appropriate vector which minimizes the total investment cost. We suggest a systematic method for finding an appropriate N and an appropriate layout to N. In detail, first, we decide the required sequence of processes and the required operations for each process and we estimate standard operating times. Second, constructing a precedence diagram, we find a critical path in order to reduce the total production lead time for a batch of Sikhye. Third, given a limited N space, we manage to construct manually each production schedule using both the processing times of the critical operations and transfer times. Finally, we find an optimal vector N which gives a minimum investment cost and meets both the time constraint and quantity constraint. In addition, with the estimated relative size of each tank, we suggest an appropriate conceptual layout design including an expansion area for future demands, based on the span technique used in the field of architectural design.

여성복 생산현황과 생산라인 설계를 위한 시뮬레이션 모델 개발 (A Study of Production System and Simulation Model for Womens Wear Manufacture)

  • 조진숙;박상희
    • 한국의류학회지
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    • 제25권1호
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    • pp.103-114
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    • 2001
  • In Korean clothing industry, most of the womens wear is manufactured by subcontractors. Because womens fashion is getting more rapidly changing, subcontractors production run of each orders is getting shorter too. Also the volume of each order is quite small compare to mens or childrens. So subcontractors are always in a hurry to adjust their production capacity to new order. Therefore they cannot afford to plan production line and allocate works efficiently enough to manufacture competitive products in terms of cost, lead time, as well as quality. The purpose of this study is to suggest a production planning model for womens apparel manufacture, which are relevant to the situation of Korean clothing industry.

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지능형 통합 생산 물류 시스템의 동기화된 시스템 설계 (A Synchronous System Design of an Intelligent-Integrated Production & Logistics Systems)

  • 배재호;왕지남
    • 산업공학
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    • 제12권2호
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    • pp.222-236
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    • 1999
  • This paper presents a design and implementation of an intelligent-integrated production-logistics systems. The situation considered here is that there are multiple manufacturing plants and multiple distribution centers. Effective distribution resource and production planning are required to reduce inventory cost and to avoid inventory shortage. We propose an intelligent forecasting scheme of each distribution centers, adaptive inventory replenishment planning, distribution resource planning, and integrated production planning system. In forecasting a huge number of on-line model identification is performed using neural network approximation capability. An efficient adaptive replenishment planning and distribution resource planning are also presented in connection with forecasting scheme. An appropriate production is also requested based on production lead-time and the results of distribution planning. Experimental simulations are presented to verify the proposed approach using real data.

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자동안내운반기로 된 생산라인의 최적 물류흐름 (Optimal Material Flow of AGV based Production Lines)

  • 장석화
    • 산업경영시스템학회지
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    • 제12권19호
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    • pp.73-78
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    • 1989
  • This paper concerns the production model that the Automatic Guided Vehicles(AGVs) is used as transporters in assembly line. The model suggests that assembly parts may inter the beginning of the line in multiple units instead entering one unit at a time. Costs are occured in proportion to the number of vehicle on the line and job flow time. Here, the objective of this model is to determine the number of vehicle to minimize the total cost for M products production. Theoretical results are proved which lead to the development of algorithm for solution search. The solution search procedure is illustrated by a numerical example.

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유한모집단 대열기법에 의한 최적화 연구 (A Study of Optimization in the Queue, Finite Population)

  • 오충환
    • 산업경영시스템학회지
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    • 제1권1호
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    • pp.37-44
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    • 1978
  • The purpose of this study is to search for an efficient application method in solving delay-phenomenon problems which influence upon total production cost through case study. The method of this study is an experimental study based on cutting time data in lead cutting operations from "Lead Cutting Machine (Stripper)" and its service rate data from a large electronic products company which utilizes conveyor line system for the products "Car Stereo" The procedure of this experimental study is as follows; 1) Using loading(Man-Hour) analysis technique j,1 order to analyse and evaluate Production capacity, efficiency, operation and idle rate assembly charge, waiting and service cost -when its are controlled by stripper operator(server) 2) Establishing adequate waiting time model of finite population caused by the interference of 4 stripper machine which is drawn from mathematical statistics testing, that is, goodness of fit test in the waiting and service rate and to search for optimal solution by utilizing the above mentioned model The experimental result was that amount to 8,546,618won Per year was brought down, that is, by optimum point, it shows a decrease as compared with Present point. The major limitation of this experimental study is that the Queue in the Finite Population, so to speak. it comes from the interference of 4 stripper machine dealt with this case were limited only on the Car Stereo conveyor line. Further study of application of this application method to the areas such as material handling, personnel management marketing and transportation management is strong1y recommended.trong1y recommended.

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