• 제목/요약/키워드: Production Feasibility Check

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Maskless 방식을 이용한 PCB 생산시스템의 진동 해석 (VIBRATION ANALYSIS OF PCB MANUFACTURING SYSTEM USING MASKLESS EXPOSURE METHOD)

  • 장원혁;이재문;조명우;김종수;이철희
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 추계학술대회 논문집
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    • pp.421-426
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    • 2009
  • This paper presents vibration analysis of maskless exposure module in Printed Circuit Board (PCB) manufacturing system. In order to complete exposure process in PCB, masking type module has been widely used in electronics industries. However, masking process confronts some limitations of application due to higher production cost for masking as well as lower printing resolution. Therefore, maskless exposure module is started to be in the spotlight for flexible production system to meet the needs of fabrication in variable patterns at low cost. Since maskless exposure process adopts direct patterning to PCB, vibration problems become more critical compared to conventional masking type process. Moreover, movements of exposure engine as well as stage generate vibration sources in the system. Thus, it is imperative to analyze the vibration characteristics for the maskless exposure module to improve the quality and accuracy of PCB. In this study, vibration analysis using the Finite Element Analysis is conducted to identify the critical structural parts deteriorating vibration performance. Also, Experimental investigations are conducted by single/dual encoder measurement process under the operating module speed. Measurement points of vibration are selected by three places, which are base of stage, exposure engine and top of stage, to check the effect of vibration from the exposure engine. Comparisons between analysis results and experimental measurement are conducted to confirm the accuracy of analysis results including the developed FE model. Finally, this studies show feasibility of optimal design using the developed FE analysis model.

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Maskless 방식을 이용한 PCB생산시스템의 진동 해석 (Vibration Analysis of PCB Manufacturing System Using Maskless Exposure Method)

  • 장원혁;이재문;조명우;김종수;이철희
    • 한국소음진동공학회논문집
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    • 제19권12호
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    • pp.1322-1328
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    • 2009
  • This paper presents vibration analysis of maskless exposure module in printed circuit board(PCB) manufacturing system. In order to complete exposure process in PCB, masking type module has been widely used in electronics industries. However, masking process confronts some limitations of application due to higher production cost for masking as well as lower printing resolution. Therefore, maskless exposure module is started to be in the spotlight for flexible production system to meet the needs of fabrication in variable patterns at low cost. Since maskless exposure process adopts direct patterning to PCB, vibration problems become more critical compared to conventional masking type process. Moreover, movements of exposure engine as well as stage generate vibration sources in the system. Thus, it is imperative to analyze the vibration characteristics for the maskless exposure module to improve the quality and accuracy of PCB. In this study, vibration analysis using the finite element analysis is conducted to identify the critical structural parts deteriorating vibration performance. Also, Experimental investigations are conducted by single/dual encoder measurement process under the operating module speed. Measurement points of vibration are selected by three places, which are base of stage, exposure engine and top of stage, to check the effect of vibration from the exposure engine. Comparisons between analysis results and experimental measurement are conducted to confirm the accuracy of analysis results including the developed FE model. Finally, this studies show feasibility of optimal design using the developed FE analysis model.

이동식 측정분석차량 비교분석을 통한 표준화 방안 연구 (Study of the standardization of mobile laboratories by comparative analysis)

  • 안성용;김성범;조문식;천광수;권용호;석광설
    • 한국재난정보학회 논문집
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    • 제9권3호
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    • pp.282-289
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    • 2013
  • 국내에서 이동실험실(BL3급)에 대한 연구와 기술개발 시도가 지속적으로 있어 왔다. 그러나 사업성과 제작기술 적용 문제로 주로 국외에서 이동실험실 차량 전체를 도입하여 보급하거나 국내 제작된 차체에 쉘터 부분은 국외에서 도입하는 방식으로 특수차량이 제작되어 왔다. 차량제작에 있어 쉘터부분의 양압과 음압의 기술력 확보가 관점이며, 각 설비별 기능분석을 통해 국산화 및 표준화 전략을 알아보고 기능개선 방향과 현 장비의 문제점을 확인하여 기존 도입된 특수차량들의 내부 구조와 기능에 대한 비교.분석을 통한 국내외의 제작기술을 확인하고 이를 적용하여 개선된 기술력을 확보하여 쉘터 내부의 양압설비와 구조설비에 적용할 수 있는 국산화 방안 모색하고 기존 분석 이동실험실의 제원.탑재장비의 현황을 참고하여 국내에 도입 가능한 이동식 측정분석차량 제작을 모색하고자 한다.

차단물질 특성 판정을 위한 지능형 분류기 설계에 관한 연구 (A Study on the Design of Intelligent Classifier for Decision of Quality of Barrier Material)

  • 김성호;윤성웅
    • 한국지능시스템학회논문지
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    • 제18권2호
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    • pp.230-235
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    • 2008
  • 최근 LG화학은 '하이페리어(HYPERIER)'라 불리우는 고차단성의 고급 엔지니어링 플라스틱 신소재를 개발하였다. 이 소재는 LDPE(Low-Density Poly Ethylene)로 구성된 나노복합소재로 만들어졌으며, 여러 층으로 구성된다. 생산라인에서 산출된 최종 생산품의 품질을 보증하기 위해서는 하이페리어 내부에 존재하는 층들의 존재 유/무를 식별하기 위한 시험장비가 요구된다. 본 논문에서는 하이페리어 내부에 존재하는 층들의 유무를 조사하기 위해 사용될 수 있는 초음파 테스트 장치를 소개하고, 사람이 직접 계측된 신호를 검사하여 품질을 분류하는 기존의 시스템의 성능향상을 위해 FFT와 PCA, BP 신경망을 통하여 품질을 분류(양품/불량품)하는 기법을 제안하며, 시뮬레이션을 통하여 제안된 기법의 유용성을 확인해 보고자 한다.

수처리 티탄염 응집 슬러지에서 생산한 산화티탄의 제조와 특성 조사 (Preparation and Characterisation of Titanium Dioxide Produced from Ti-salt Flocculated Sludge in Water Treatment)

  • 손호경;;;박준;조동련;김종범;박희주;김종호
    • 공업화학
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    • 제20권3호
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    • pp.241-250
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    • 2009
  • 지난 수 년간 본 연구팀은 새로운 티탄염 응집제를 이용하여 폐수를 응집한 후 생산된 슬러지에서 산화티탄을 생산하는 연구를 진행하였다. 티탄염의 응집 효율은 일반적으로 많이 사용되는 철염과 알루미늄염 응집제와 비슷하였으며 슬러지를 소성하여 제조한 산화티탄은 상용 산화티탄보다 더 넓은 표면적과 높은 광촉매 활성을 나타내었다. 산화티탄의 광촉매 활성 향상과 pH를 높이기 위해 응집보조제로서 철, 알루미늄, 칼슘을 사용하여 광촉매 활성이 높은 Fe, Al, Ca 도핑 산화티탄을 제조하였다. 이 기술의 실제 적용 가능성을 확인하기 위하여 염색폐수 파일럿 장치에 적용한 결과, 우수한 유기물 제거 능력과 빠른 응집체 형성이 확인되었다. 염색폐수 슬러지에서 제조한 산화티탄은 높은 유기물 제거 광촉매 활성과 물 광분해에 의해 수소를 생성하였다. 티탄염 응집제와 슬러지에서 제조한 산화티탄의 독성을 D. magna로 조사한 결과, 낮은 독성을 확인할 수 있었다. 이 총설은 미래의 슬러지 재활용 기술로 높은 적용 가능성을 가지는 티탄염으로 제조한 산화티탄의 특성을 체계적으로 정리하였다.

Estimation of Consumer Value on Import Management of Seafood Obtained from IUU Fishing: Using Choice Experiment Method

  • Ji-Eun An;Se-Hyun Park;Heon-Dong Lee
    • Journal of Korea Trade
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    • 제27권2호
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    • pp.115-129
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    • 2023
  • Purpose - This study empirically analyzes the consumer value of risk management associated with illegal, unreported, and unregulated (IUU) fishing of fishery products imported to Korea. The global regulatory paradigm for IUU fishing has shifted from production-centered to market-centered. As a result, changes in the international fisheries trade environment emphasizing "transparency" and "legality" of the production process are accelerating. Therefore, changes in the management systems of fishery products entering the country are also needed. Accordingly, this study estimated the consumer value for risk management of IUU fishing, targeting major fish species imported to Korea, and derived the feasibility of introducing related policies. Design/methodology - This study used the choice experiment as an analysis model to estimate consumers' willingness to pay for the "possibility to check for IUU fishing." The choice experiment assumes that the value of a good or service is composed of separable attributes and that the sum of the part-worth of these individual attributes becomes the total value. In this study, respondents were presented with profiles comprising three attributes (country of origin, price, and possibility of checking IUU fishing) and the levels of frozen poulp squid, the subject of the analysis. The participants were asked to select their preferred profile. The marginal willingness to pay for each attribute was derived from the results of the respondents' choices using conditional logit model estimates. Findings - There is a marked difference in utility based on the preference of the country of origin of fishery products among consumers. In addition, the utility of fishery products that have undergone IUU fishing verification was observed to be higher, with the utility marked to be higher for lower prices. Originality/value - Estimating the policy value of the risk management in IUU fishing of imported fisheries products in this study is a novel attempt that has never been conducted before. Several studies have been conducted to assess the risk of IUU fishing associated with the import of fishery products internationally. However, such studies are yet to be conducted in Korea. Instead, policies and studies have focused on issues related to complying with trading partners' legal and transparent standards for exporting fishery products. This study should be the beginning of more in-depth empirical and theoretical explorations to establish order in the domestic seafood market and respond to changes in international regulations on IUU fishing.

한정된 O-D조사자료를 이용한 주 전체의 트럭교통예측방법 개발 (DEVELOPMENT OF STATEWIDE TRUCK TRAFFIC FORECASTING METHOD BY USING LIMITED O-D SURVEY DATA)

  • 박만배
    • 대한교통학회:학술대회논문집
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    • 대한교통학회 1995년도 제27회 학술발표회
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    • pp.101-113
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    • 1995
  • The objective of this research is to test the feasibility of developing a statewide truck traffic forecasting methodology for Wisconsin by using Origin-Destination surveys, traffic counts, classification counts, and other data that are routinely collected by the Wisconsin Department of Transportation (WisDOT). Development of a feasible model will permit estimation of future truck traffic for every major link in the network. This will provide the basis for improved estimation of future pavement deterioration. Pavement damage rises exponentially as axle weight increases, and trucks are responsible for most of the traffic-induced damage to pavement. Consequently, forecasts of truck traffic are critical to pavement management systems. The pavement Management Decision Supporting System (PMDSS) prepared by WisDOT in May 1990 combines pavement inventory and performance data with a knowledge base consisting of rules for evaluation, problem identification and rehabilitation recommendation. Without a r.easonable truck traffic forecasting methodology, PMDSS is not able to project pavement performance trends in order to make assessment and recommendations in the future years. However, none of WisDOT's existing forecasting methodologies has been designed specifically for predicting truck movements on a statewide highway network. For this research, the Origin-Destination survey data avaiiable from WisDOT, including two stateline areas, one county, and five cities, are analyzed and the zone-to'||'&'||'not;zone truck trip tables are developed. The resulting Origin-Destination Trip Length Frequency (00 TLF) distributions by trip type are applied to the Gravity Model (GM) for comparison with comparable TLFs from the GM. The gravity model is calibrated to obtain friction factor curves for the three trip types, Internal-Internal (I-I), Internal-External (I-E), and External-External (E-E). ~oth "macro-scale" calibration and "micro-scale" calibration are performed. The comparison of the statewide GM TLF with the 00 TLF for the macro-scale calibration does not provide suitable results because the available 00 survey data do not represent an unbiased sample of statewide truck trips. For the "micro-scale" calibration, "partial" GM trip tables that correspond to the 00 survey trip tables are extracted from the full statewide GM trip table. These "partial" GM trip tables are then merged and a partial GM TLF is created. The GM friction factor curves are adjusted until the partial GM TLF matches the 00 TLF. Three friction factor curves, one for each trip type, resulting from the micro-scale calibration produce a reasonable GM truck trip model. A key methodological issue for GM. calibration involves the use of multiple friction factor curves versus a single friction factor curve for each trip type in order to estimate truck trips with reasonable accuracy. A single friction factor curve for each of the three trip types was found to reproduce the 00 TLFs from the calibration data base. Given the very limited trip generation data available for this research, additional refinement of the gravity model using multiple mction factor curves for each trip type was not warranted. In the traditional urban transportation planning studies, the zonal trip productions and attractions and region-wide OD TLFs are available. However, for this research, the information available for the development .of the GM model is limited to Ground Counts (GC) and a limited set ofOD TLFs. The GM is calibrated using the limited OD data, but the OD data are not adequate to obtain good estimates of truck trip productions and attractions .. Consequently, zonal productions and attractions are estimated using zonal population as a first approximation. Then, Selected Link based (SELINK) analyses are used to adjust the productions and attractions and possibly recalibrate the GM. The SELINK adjustment process involves identifying the origins and destinations of all truck trips that are assigned to a specified "selected link" as the result of a standard traffic assignment. A link adjustment factor is computed as the ratio of the actual volume for the link (ground count) to the total assigned volume. This link adjustment factor is then applied to all of the origin and destination zones of the trips using that "selected link". Selected link based analyses are conducted by using both 16 selected links and 32 selected links. The result of SELINK analysis by u~ing 32 selected links provides the least %RMSE in the screenline volume analysis. In addition, the stability of the GM truck estimating model is preserved by using 32 selected links with three SELINK adjustments, that is, the GM remains calibrated despite substantial changes in the input productions and attractions. The coverage of zones provided by 32 selected links is satisfactory. Increasing the number of repetitions beyond four is not reasonable because the stability of GM model in reproducing the OD TLF reaches its limits. The total volume of truck traffic captured by 32 selected links is 107% of total trip productions. But more importantly, ~ELINK adjustment factors for all of the zones can be computed. Evaluation of the travel demand model resulting from the SELINK adjustments is conducted by using screenline volume analysis, functional class and route specific volume analysis, area specific volume analysis, production and attraction analysis, and Vehicle Miles of Travel (VMT) analysis. Screenline volume analysis by using four screenlines with 28 check points are used for evaluation of the adequacy of the overall model. The total trucks crossing the screenlines are compared to the ground count totals. L V/GC ratios of 0.958 by using 32 selected links and 1.001 by using 16 selected links are obtained. The %RM:SE for the four screenlines is inversely proportional to the average ground count totals by screenline .. The magnitude of %RM:SE for the four screenlines resulting from the fourth and last GM run by using 32 and 16 selected links is 22% and 31 % respectively. These results are similar to the overall %RMSE achieved for the 32 and 16 selected links themselves of 19% and 33% respectively. This implies that the SELINICanalysis results are reasonable for all sections of the state.Functional class and route specific volume analysis is possible by using the available 154 classification count check points. The truck traffic crossing the Interstate highways (ISH) with 37 check points, the US highways (USH) with 50 check points, and the State highways (STH) with 67 check points is compared to the actual ground count totals. The magnitude of the overall link volume to ground count ratio by route does not provide any specific pattern of over or underestimate. However, the %R11SE for the ISH shows the least value while that for the STH shows the largest value. This pattern is consistent with the screenline analysis and the overall relationship between %RMSE and ground count volume groups. Area specific volume analysis provides another broad statewide measure of the performance of the overall model. The truck traffic in the North area with 26 check points, the West area with 36 check points, the East area with 29 check points, and the South area with 64 check points are compared to the actual ground count totals. The four areas show similar results. No specific patterns in the L V/GC ratio by area are found. In addition, the %RMSE is computed for each of the four areas. The %RMSEs for the North, West, East, and South areas are 92%, 49%, 27%, and 35% respectively, whereas, the average ground counts are 481, 1383, 1532, and 3154 respectively. As for the screenline and volume range analyses, the %RMSE is inversely related to average link volume. 'The SELINK adjustments of productions and attractions resulted in a very substantial reduction in the total in-state zonal productions and attractions. The initial in-state zonal trip generation model can now be revised with a new trip production's trip rate (total adjusted productions/total population) and a new trip attraction's trip rate. Revised zonal production and attraction adjustment factors can then be developed that only reflect the impact of the SELINK adjustments that cause mcreases or , decreases from the revised zonal estimate of productions and attractions. Analysis of the revised production adjustment factors is conducted by plotting the factors on the state map. The east area of the state including the counties of Brown, Outagamie, Shawano, Wmnebago, Fond du Lac, Marathon shows comparatively large values of the revised adjustment factors. Overall, both small and large values of the revised adjustment factors are scattered around Wisconsin. This suggests that more independent variables beyond just 226; population are needed for the development of the heavy truck trip generation model. More independent variables including zonal employment data (office employees and manufacturing employees) by industry type, zonal private trucks 226; owned and zonal income data which are not available currently should be considered. A plot of frequency distribution of the in-state zones as a function of the revised production and attraction adjustment factors shows the overall " adjustment resulting from the SELINK analysis process. Overall, the revised SELINK adjustments show that the productions for many zones are reduced by, a factor of 0.5 to 0.8 while the productions for ~ relatively few zones are increased by factors from 1.1 to 4 with most of the factors in the 3.0 range. No obvious explanation for the frequency distribution could be found. The revised SELINK adjustments overall appear to be reasonable. The heavy truck VMT analysis is conducted by comparing the 1990 heavy truck VMT that is forecasted by the GM truck forecasting model, 2.975 billions, with the WisDOT computed data. This gives an estimate that is 18.3% less than the WisDOT computation of 3.642 billions of VMT. The WisDOT estimates are based on the sampling the link volumes for USH, 8TH, and CTH. This implies potential error in sampling the average link volume. The WisDOT estimate of heavy truck VMT cannot be tabulated by the three trip types, I-I, I-E ('||'&'||'pound;-I), and E-E. In contrast, the GM forecasting model shows that the proportion ofE-E VMT out of total VMT is 21.24%. In addition, tabulation of heavy truck VMT by route functional class shows that the proportion of truck traffic traversing the freeways and expressways is 76.5%. Only 14.1% of total freeway truck traffic is I-I trips, while 80% of total collector truck traffic is I-I trips. This implies that freeways are traversed mainly by I-E and E-E truck traffic while collectors are used mainly by I-I truck traffic. Other tabulations such as average heavy truck speed by trip type, average travel distance by trip type and the VMT distribution by trip type, route functional class and travel speed are useful information for highway planners to understand the characteristics of statewide heavy truck trip patternS. Heavy truck volumes for the target year 2010 are forecasted by using the GM truck forecasting model. Four scenarios are used. Fo~ better forecasting, ground count- based segment adjustment factors are developed and applied. ISH 90 '||'&'||' 94 and USH 41 are used as example routes. The forecasting results by using the ground count-based segment adjustment factors are satisfactory for long range planning purposes, but additional ground counts would be useful for USH 41. Sensitivity analysis provides estimates of the impacts of the alternative growth rates including information about changes in the trip types using key routes. The network'||'&'||'not;based GMcan easily model scenarios with different rates of growth in rural versus . . urban areas, small versus large cities, and in-state zones versus external stations. cities, and in-state zones versus external stations.

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Reg. Guide 1.52(Rev.3)를 적용한 원전 ESF 공기정화계통 성능시험법 개선 연구 (A Study on Improvement of Test Method of Nuclear Power Plant ESF ACS by applying Regulatory Guide 1.52 (Rev.3))

  • 이숙경;김광신;손순환;송규민;이계우;박정서;조병호;유병재;홍순준;강선행
    • 방사성폐기물학회지
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    • 제8권4호
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    • pp.311-318
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    • 2010
  • 공학적 안전설비 공기정화계통의 규제지침인 Reg. Guide 1.52(Rev.3)의 변경사항중 성능시험과 관련한 운전가능성 시험시간 단축, HEPA 필터 현장누설시험용 시험물질 변경 및 활성탄 성능시험 Methyl Iodidie 투과허용율 상향 변경을 영광 5,6호기에 적용하고자, 모사실험장치와 현장 설비를 활용하여 기술적 타당성을 확인하는 실험을 수행하였다. 10시간 이상의 장시간 운전가능성 시험을 통해 계통내 습분을 제거하여도 시험후 1~4일만에 회복됨을 확인하여 운전가능성 시험은 기기적 운전가능성 점검에 적합한 매월 15분 이상의 시험을 수행하는 것이 타당함을 확인하였다. HEPA 필터 현장누설시험용 시험물질 변경을 위해 DOP와 PAO의 에어로졸 입자크기, 발생량, 누설인지도를 비교한 결과 PAO는 원전에서도 DOP 대체시험물질로 사용 가능함을 확인하였다. 베드깊이 4 인치 이상의 활성탄여과기에 대한 Methyl Iodide의 투과율 허용치가 0.175 %에서 0.5 %로 상향 변경된 것은, ASTM D3803(1989)으로의 활성탄 성능시험 방법 변경에 따른 것으로서, $30^{\circ}C$ 상대습도 95 %에서의 Methyl Iodide 투과허용율 0.5 %가 사용 중 활성탄의 성능을 시험하기에 충분히 보수적인 시험방법임을 확인하였다. 본 실험 결과를 바탕으로 영광 5,6호기는 인허가변경을 완료하였다.

산업용 임베디드 시스템 플랫폼 개발 (Development of Industrial Embedded System Platform)

  • 김대남;김교선
    • 전자공학회논문지CI
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    • 제47권5호
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    • pp.50-60
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    • 2010
  • 지난 반세기 동안 컴퓨터 시스템의 발전으로 개인용 컴퓨터와 소프트웨어 산업은 유래 없는 호황을 누렸다. 21세기에 들어서는 이러한 흐름이 모바일 기기로 점차 이동하면서 임베디드 시스템 시장이 폭발적으로 증가하였다. 휴대전화, 내비게이션 시스템, PMP 등의 휴대용 멀티미디어 기기들은 시장에 쏟아져 나온 반면에 대부분의 산업용 제어시스템은 여전히 단순제어 시스템에 의존하여 제품이 개발되고 있다. 실제로 이를 첨단 하드웨어와 소프트웨어의 기술로 전환하려고 해도 그 수요가 모바일 시장에 비해 낮아 부품수급이 어렵고 가격이 상승하는 문제를 안고 있으며 기술개발 시 발생하는 많은 비용과 인력은 기업 입장에서는 투자 부담이 될 수밖에 없다. 그러나 미래 고객들에게 제품에 대한 기업 이미지를 끌어올리기 위해서는 고성능 시스템의 하드웨어와 소프트웨어 플랫폼 개발이 반드시 필요하다. 본 논문에서는 이러한 문제점들을 해결하기 위해서 네트워크 임베디드 시스템의 최적화된 하드웨어 플랫폼과 소프트웨어 플랫폼을 개발하였다. 개발된 플랫폼은 멀티미디어 기능을 추가하여 고급형 제품을 위한 플랫폼으로 제작하였다. 멀티미디어 기능을 구현하기 위해서 텔레칩스 사의 멀티미디어 프로세서인 TCC8300을 기반으로 개발하였으며 프로세서 내부의 다양한 병렬하드웨어 기능을 이용함으로써 회로상의 부품의 수를 최소화 하고 성능 향상과 더불어 전력소모량을 최소화하였다. 그리고 소프트웨어의 기술비용(로열티)을 없애기 위해서 오픈소스 기반의 운영체제인 임베디드 리눅스와 오픈소스 기반의 그래픽 라이브러리인 TinyX와 GTK+를 이용하여 GUI(Graphic User Interface)를 구현하였다. 또한 개발된 플랫폼을 이용하여 여러 가지 방식의 YUV2RGB 프레임 변환 실험 및 측정을 통해서 성능 및 프레임별 변환 시에 소모되는 전력량을 계산하였고 플랫폼의 각 부분별 동작에 대한 전력소모량 측정을 통해서 플랫폼 구성 시 필요한 전력과 성능을 예측할 수 있도록 하였다. 응용제품을 개발할 때 주어진 기능 및 성능 그리고 저전력 등의 사양이 구현 가능한지 분석하고 절충할 때 사용할 수 있는 모델식을 개발하였고 이를 활용하여 직접 제작해 봄으로써 신뢰성을 입증하였다. 이 때, 하드웨어 부품들은 휴대폰 생산 시에 사용되는 부품들을 사용함으로써 저가의 부품을 안정적으로 수급하여 대량생산을 용이하게 하였다.