• Title/Summary/Keyword: Product machine

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Modeling and Measurement of Geometric Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 기하오차 모델링 및 오차측정)

  • Lee, Jae-Jong;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.201-210
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    • 1999
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. Therefore, a key requirement for improving te machining accuracy and product quality is to reduce the geometric and thermal errors of machine tools. This study models geometric error for error analysis and develops on-machine measurement system by which the volumetric erors are measured. The geometric error is modeled using form shaping function(FSF) which is defined as the mathematical relationship between form shaping motion of machine tool and machined surface. The constant terms included in the error model are found from the measurement results of on-machine measurement system. The developed on-machine measurement system consists of the spherical ball artifact (SBA), the touch probe unit with a star type stylus, the thermal data logger and the personal computer. Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of ${\pm}2{\mu}m$ in X, Y and Z directions.

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Estimation of Feed Drive Inclination Angle Using Feed Motor Current (이송모터 전류 신호를 이용한 공작기계 이송계의 기울어짐 각도 추정에 관한 연구)

  • Jeong Y.H.;Min B.K.;Cho D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.781-784
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    • 2005
  • The feed drive inclination significantly influences product quality, machine tool accuracy and life time. However, the accurate measurement of the inclination needs the skilled engineers and the accurate leveling instruments such as spirits or electric levels. In this study a novel methodology for the estimation of inclination angle of machine tool feed drive is proposed. The proposed methodology utilizes the motor current signals and a new mathematical model of machine tool feed drive considering inclination. The experiment results showed that the proposed method successfully estimates the inclination angle, as well as newly proposed model also enhances the accuracy of the machine tool feed drive model by introducing the inclination effects.

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병렬기계에서 실시간 공구할당 및 작업순서 결정 모델

  • 이충수;김성식;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.880-884
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    • 1995
  • Manufacturing environment is getting characterized by unstable market demand,short product life cycle and timebased competition. For adapting this environment,machine tools have to be further versatile functionally in order to reduce part's set-up time. Unlike existing manufacturing systems mainly to focus on part flow, it is important to control tool flow using fast tool change device and tool delivery device in parallel machines consisting of versatile machine tools, because complete operations on a part can be performed on one machine tool in a single machine set-up. In this paper, under dynamic tool allocation strategy to share tools among machine tools, we propose a real-time tool allocation and operation esequence model with an objective of minimizing flow time using autonomy and negotiation of agents in parallel machines

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Development of Language Study Machine Using Voice Recognition Technology (음성인식 기술을 이용한 대화식 언어 학습기 개발)

  • Yoo, Jae-Tack;Yoon, Tae-Seob
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.201-203
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    • 2005
  • The best method to study language is to talking with a native speaker. A voice recognition technology can be used to develope a language study machine. SD(Speaker dependant) and SI(speaker independant) voice recognition method is used for the language study machine. MP3 Player. FM Radio. Alarm clock functions are added to enhance the value of the product. The machine is designed with a DSP(Digital Signal Processing) chip for voice recognition. MP3 encoder/decoder chip. FM tumer and SD flash memory card. This paper deals with the application of SD ad SD voice recognition. flash memory file system. PC download function using USB ports, English conversation text function by the use of SD flash memory. LCD display control. MP3 encoding and decoding, etc. The study contents are saved in SD flash memory. This machine can be helpful from child to adult by changing the SD flash memory.

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Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Development of Low Cutting Resistance Drum for Sawdust Machine (톱밥제조기 저부하 드럼개발)

  • 배용환;반갑수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.608-611
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    • 2002
  • We developed low resistance drum that is used in sawdust machine in this research. The existent drum have two dimensional cutting form(orthogonal cutting) when see cutting pattern of saw cutter and wood, cutting resistance is big and cutting power is cost much, and also, vibration happens extremely. To improve this shortcoming, we developed helical type low cutting resistance drum for three dimensional cutting possible, decreased vibration and cutting resistance of sawdust machine, and improve productivity and sawdust ventilation. Also, a developed drum is mounting in sawdust machine, it is sold by product.

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Development of a Pellet Seed Machine for Sesame (I) - Prototype and Its Performance - (참깨 과립종자 제조기 개발 (I) - 시작기 개발과 성능평가 -)

  • 이중용
    • Journal of Biosystems Engineering
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    • v.22 no.2
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    • pp.163-176
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    • 1997
  • Sesame was one of the economical crops in Korea. However, cultivation area of sesame has been decreasing rapidly due to the lack of mechanization for this crop and the opening of agricultural product market. Sesame seed is so small that ordinary seeder can not seed properly. In rural practice, farmers seed sesame with hand and do thinning after shoot emerges. Seeding and thinning in sesame cultivation take more than 40% of total labor To reduce labor in seeding and thinning, a pellet seed machine for sesame has been developed. The pellet seed machine is very simple in structure. It utilizes the chemical reaction between alginate solution and $CaCl_2$. Two material forms a membrane when they meet The uniqueness of the pellet seed machine for sesame were 1) a counter rotating roller for metering the mixture of activated carbon and alginate and 2) swinging plate for submerging seed into the mixture. The prototype machine can produce 30, 000 pellets per hour and costs ₩6, 891 per 1 km sesame.

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FEM Analysis of Cleaning Machines by Design Change (설계 변경된 세척기의 유한요소해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5950-5954
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    • 2014
  • FEM analysis of cleaning machine was performed. A cleaning machine was designed and measured to develop a cleaning machine with highly improved performance and a real configuration. 3D modeling was conducted using the 3-D design program CATIA V5. In addition, FEM analysis was conducted on the modeled cleaning machine using the ANSYS finite element analysis program and the pressure changes in internal fluid flow were visualized. This result was applied to the new product development of cleaning machines.

Developed 3-axis Educational CNC Machine Tool (3축 CNC 교육용 공작기계 개발)

  • Jang, Sung-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.627-635
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    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.

An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • v.20 no.4
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.