• Title/Summary/Keyword: Product inspection system

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System Implementation for Automatic Inspection of Wind Pressure Sensor Based on Reliability Improvement (신뢰성 향상 기반의 풍압센서 자동검사 시스템구현)

  • Do, Nam Soo;Ryu, Conan K.R.
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.05a
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    • pp.775-778
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    • 2017
  • This research describes system implementation for automatic inspection on wind pressure sensor production based on reliability improvement. The reliability is minimized by the automatic inspection system on the wind pressure sensor against the manual system. The system consists of the control system and monitoring system to be scanning the inspection processing. The inspection system for reliability is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times speed, measured error ${\pm}0.02V$, effectiveness 15%, missing probability 17% and false alarm 12% respectively. The system will be also improved by database and the product barcodes for the total quality control system based on the effective reliability in the future.

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Design for a Defective Product Inspection Device for the Curved Glass used in Smart-phones (스마트폰 곡면 강화유리의 불량품 검사장치 설계)

  • Kim, Han-Sol;Lee, Kyung-Jun;Jung, Dong-Yean;Lee, Yeon-Hyeong;Park, Jea-Hyun;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.794-800
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    • 2015
  • This paper describes the design for a defective product inspection device for the curved glass used in smart-phone. Cameras are used as inspection devices to find cracks in LCDs (Liquid Crystal Displays), PDPs (Plasma Display Panels), etc. The devices used to inspect the curved glass used in smart-phone consist of a camera, two back-light apparatus, an inspection apparatus main body, and an image processing program. Camera image calibration was performed to smooth an image taken with the camera, and as a result, the average error was less than 0.12 pixels. And the image of a smart-phone's curved glass taken with the camera was processed using the produced program. As a result, the program could correctly extract the cracks on the curved glass. Thus, it is thought that the designed inspection device can successful detect cracks in curved tempered glass.

- A Study on KS A ISO 2859-2 and 2859-3 for the Best Companies in Safety management - (안전경영 우수기업을 위한 KS A ISO 2859-2 및 2859-3에 대한 고찰)

  • Lim Jae Geun;Cho Byung Sun;Jung Soo Il
    • Journal of the Korea Safety Management & Science
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    • v.6 no.4
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    • pp.83-97
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    • 2004
  • The growing importance of product quality is becoming more and more daily apparent as we enter the age of globalization around the world. And the product safety is getting more focus as well as product quality. As a result, many domestic companies are putting a lot of emphasis on safety measures and management activities and these companies' products are mainly superior to other companies' product. When we separate the product quality procedure into 3 steps, i.e. quality secure-quality confirm-quality guarantee, of course the 1st step is the most important, but also End step of product quality confirm process is important. And in mass production environment, sampling inspection is more desirable than the 100 % inspection procedure. As a part of globalization trend, KS system is also being revised and reestablished based on ISO, IEC, etc. which are based on international standard. Conventional KS sampling inspection standards were in many areas quite different from ISO sampling standards, only KS A 3102, 3104, 3151 are left and the rest become obsolete, and even the ones that are still around are planned to the gone step by step. It has been already 3 years since the new KS A ISO 2859-0-3 sampling inspection process has been established which the abolition of the popular KS A 3101, KS A 3105, KS A 3109, yet the implementation rate is very slow. This study will attempt to analyze the new KS A ISO 2859-2 and KS A ISO 2859-3, and try to understand the difference as that the new standard can be easily understood and used widely among companies, by using examples. Our attempt is to help implement with the companies with active safety involvement but the final result can be spread among other companies as well in the near future.

A Study on KS A ISO 2859-2 and 2859-3 for the Best Companies in Safety management (안전경영 우수기업을 위한 KS A ISO 2859-2 및 2859-3에 대한 고찰)

  • Lim Jae Geun;Cho Byung Sun;Jung Soo Il
    • Proceedings of the Safety Management and Science Conference
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    • 2004.11a
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    • pp.153-164
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    • 2004
  • The growing importance of product quality is becoming more and more daily apparent as we enter the age of globalization around the world. And the product safety is getting more focus as well as product quality. As a result, many domestic companies are putting a lot of emphasis on safety measures and management activities and these companies' products are mainly superior to other companies' product. When we separate the product quality procedure into 3 steps, i.e. quality secure-quality confirm-quality guarantee, of course the 1st step is the most important, but also 2nd step of product quality confirm process is important. And in mass production environment, sampling inspection is more desirable than the $100\;\%$ inspection procedure. As a part of globalization trend, KS system is also being revised and reestablished based on ISO, IEC, etc. which are based on international standard. Conventional KS sampling inspection standards were in many areas quite different from ISO sampling standards, only KS A 3102, 3104, 3151 are left and the rest become obsolete, and even the ones that are still around are planned to the gone step by step. It has been already 3 years since the new KS A ISO $2859-0\sim3$ sampling inspection process has been established which the abolition of the popular KS A 3101, KS A 3105, KS A 3109, yet the implementation rate is very slow. This study will attempt to analyze the new KS A ISO 2859-2 and KS A ISO 2859-3, and try to understand the difference as that the new standard can be easily understood and used widely among companies, by using examples. Our attempt is to help implement with the companies with active safety involvement but the final result can be spread among other companies as well in the near future.

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Auto detect inspection system for single lens product of mobile phone camera (휴대폰 카메라용 렌즈단품 이물 자동검사장비)

  • Song C.H.;Jung Y.W.;Bae S.S.;Song J.Y.;Kim Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.432-435
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    • 2005
  • The Mega-pixel camera phones become main trends in mobile phone market. The lens modules used in mesa-pixel camera phones need high resolution. One of the main factors of resolution drop is the defects of bare lens. Though there are many advantages in auto-inspection of defects of bare lens, high technical problems take the defect inspections to be done with manual process. In this paper, the type and the source of defects were described and bare lens defect auto-inspection system design was explained. The designed auto-inspection system is composed of illumination optics part, focusing optics part and auto-moving system. With the proposed auto-inspection system, fast and uniform inspection of bare lens can be achieved.

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The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

Matching Algorithm for PCB Inspection Using Vision System (Vision System을 이용한 PCB 검사 매칭 알고리즘)

  • An, Eung-Seop;Jang, Il-Young;Lee, Jae-Kang;Kim, Il-Hwan
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.67-74
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    • 2001
  • According as the patterns of PCB (Printed Circuit Board) become denser and complicated, quality and accuracy of PCB influence the performance of final product. It's attempted to obtain trust of 100% about all of parts. Because human inspection in mass-production manufacturing facilities are both time-consuming and very expensive, the automation of visual inspection has been attempted for many years. Thus, automatic visual inspection of PCB is required. In this paper, we used an algorithm which compares the reference PCB patterns and the input PCB patterns are separated an object and a scene by filtering and edge detection. And than compare two image using pattern matching algorithm. We suggest an defect inspection algorithm in PCB pattern, to be satisfied low cost, high speed, high performance and flexibility on the basis of $640{\times}480$ binary pattern.

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A Study on the Compositional Elements of Quality Management System of Ship Inspection and Audit Sector (선박검사 및 심사부문의 품질경영시스템 구성요인에 관한 연구)

  • 노창균
    • Journal of Korean Society for Quality Management
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    • v.29 no.4
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    • pp.18-37
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    • 2001
  • On this research, recognizing that ship inspection and audit services are closely related in Improving ship safety, the importance of active quality managements of ship inspection and audit services have been notified. For this research, based on previous research results, Quality managements of ship inspection and audit services were divided into the following aspects; the source of quality managements, execution of quality managements and outcome of quality managements. The results of this study is as follows. Overall, it is clearly shown that the elements of quality managements execution such as management responsibilities, resource management., product realization, measurement and analyzation, and improvement had also acted as a mediator between the relation of quality managements source and outcome.

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Implementation for Automatic Inspection System on Ventilating Electronic Device Based on Reliability Improvement (신뢰성 향상 기반의 송풍전자장치 자동검사 시스템 구현)

  • Do, Nam Soo;Ryu, Kwang Ryol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1155-1160
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    • 2017
  • This paper describes a system implementation for the automatic inspection on the ventilating electronic device based on the reliability improvement. To be enhancement, the inspection error is minimized by the automatic inspection system on the ventilating apparatuses against the manual inspecting system. The system consists of the control system, software structure and monitoring system to be scanning the inspection processing. The inspection system for reliability improvement is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times inspecting speed, measured error ${\pm}0.02V$, effectiveness of discriminating performance 15%, missing probability 17% and false alarm probability 12% respectively in comparing with the manual inspection based on the wind pressure sensor. The system will be also improved more by making database and product bar codes for the total quality control system to the effective reliability enhancement in the future.

Automatic Drawing Conformity Inspection System Using Image Features Matching and Bilinear Interpolation (영상 특징 정합 및 양선형 보간법을 이용한 자동 도면 정합 검사 시스템)

  • Song, Bok-Deuk;Lee, Seung-Hee;Jeong, Maeng-Geum;Kim, Hye-Jin;Shin, Bum-Joo;Lee, Wan-Jik;Yang, Hwang-Kyu;Kim, Myung-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.4
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    • pp.321-327
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    • 2012
  • To evaluate whether or not their product is in conformity with its drawing, today's factories manufacturing rubber and/or plastic products use manual process. In manual conformity inspection process, a person decides conformity as comparing drawing to image of product with his eyes. The manual process is tedious and time-consuming in addition that it is impossible to automatically record various informations related to inspection. To solve such problems, this paper proposes automatic drawing conformity inspection system based on computer vision technologies such as image feature matching and bilinear interpolation. The test results show that proposed system is a lot faster when comparing with manual system.