• 제목/요약/키워드: Process trouble

검색결과 216건 처리시간 0.022초

열 공구를 이용한 쾌속 열용삭 공정 개발에 관한 연구 (Investigation into Development of Rapid Heat Ablation process Using hot tool)

  • 김효찬;이상호;박승교;양동열
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.222-231
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    • 2005
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the stage of manufacturing trial molds. In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience for clarity. In this work, a new rapid manufacturing process using the hot tool, Rapid Heat Ablation process, has been developed to overcome such limitations. While the hot tool moves the predetermined path, the heat of the tool decomposes the remained material. The radius of heat affect ed zone related to process parameters was investigated through experiments to improve the quality of ablated parts. In order to examine the applicability of the proposed process, three-dimensional shapes such as hemisphere and standard test part, wereablatedutilizingtheapparatus.

연료유에 의한 선박 디젤엔진 손상에 관한 연구 (A Study on Types and Reasons of Engine Troubles Related to Fuel Oil)

  • 나은영;백신영
    • 한국해양환경ㆍ에너지학회지
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    • 제12권3호
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    • pp.143-150
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    • 2009
  • 선박의 주기관이나 발전기관 등 디젤기관에서 사용하는 연료유는 원유를 정제해서 사용하고 있다. 석유화학공업에서 원유로부터 양질의 고급 휘발유를 많이 생산하기 위하여 촉매를 사용하는 유동접촉분해(FCC) 방법을 채택하여 원유를 분리하고 있다. 유동접촉분해 시 촉매의 주성분은 Si와 Al이며, 그 외에 Fe, Zn, Ti 등의 기본금속과 알칼리 금속 및 Ce, Nd, Ni, V 등의 희유금속이 함유되어 있다. 만일 선박에 사용되는 연료유에 이러한 성분의 촉매가 많이 혼입되어 Al, Si, Ni, V이나 Fe 등의 성분이 과다하게 되면 기관 부속품 마모가 아주 심하게 되고, 기관전체를 사용하지 못하게 되어 대형 해양 선박사고가 발생 할 수 있다. 다시 말해, 이런 성분이 많이 함유된 연료유를 기관에 사용하는 경우 연료펌프, 연료분사밸브, 실린더라이너, 피스톤링의 마모가 심하게 발생하게 된다. 따라서 이러한 사고를 예방하기 위하여 사고 발생현황에 대한 정확한 원인을 규명하고 밝히는 것이 중요하다. 아울러 그 사고의 원인이 자연적인 마모, 경년변화인가 또는 외적인 요인에 의한 사고인가에 따라 보험 보상 대상여부가 판명될 수 있어, 연료유로 인한 사고 원인규명은 아주 중요한 업무이다. 본 논문에서는 연료유 관련 사고가 발생한 선박을 대상으로 사고유형, 사고원인 및 예방법에 대한 검토를 하고 향후 선박의 디젤엔진에서 저질연료유 사용에 따른 문제점을 개선하도록 제시하고자 한다.

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육상풍력 적지분석 프로세스에 대한 연구 (The Study of Onshore Wind Farm Suitability Analysis Process)

  • 고정우;이병걸
    • 한국환경과학회지
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    • 제25권3호
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    • pp.457-464
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    • 2016
  • The most wind farm development process in Korea still have not been defined since the history of the wind farm development experiences are very short compared to EU and other developed countries. Therefore, most wind farm development company and researchers have a lot of trouble to implement the wind farm development and need a guideline for the process. Establishing the wind farm needs a complex processes such as transportation system, construction conditions, natural environment and wind conditions etc. Specially, for the restricted development area, the social negotiation and legal minds are necessary. In the case, the decision making process of suitable wind farm area using GIS tool is very useful. However, before using GIS technique, we should understand the development processes and the items for surveying tools. Recently, suitability analysis of selecting Onshore Wind Farm has been studied to consider exclusion analysis to solve the limited develop condition problem. This paper proposed the onshore wind farm development process which can suitable to Korea wind farm environment based on European guideline with GIS tool. To estimate the processes, the processes are divided into two parts, the basic design and wind farm planning. Next, the planning stages are classified into five stages in which the factors for each step were considered.

퍼지 논리 알고리즘에 의한 사출제품의 미성형 해결 (Trouble Shooting of Short Shot in Injection Molding By Using Fuzzy Logic Algorithm)

  • Kang, Seong-Nam;Huh, Yong-Jeong;Cho, Hyun-Chan
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 2001년도 추계학술대회 학술발표 논문집
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    • pp.65-68
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    • 2001
  • Short shot is a molded part that is incomplete since insufficient material was injected into the mold. Remedial actions to solve short shot can be done by injection molding experts based on their empirical knowledge. Modifying mold and part, changing resin to less viscous one, and adjusting process conditions are general remedies. Experts of injection molding might try to adjust process conditions such as mold temperature, melt temperature, injection time based on their empirical knowledge as the first remedy because adjustment of process conditions is the most economic way in time and cost. However it is difficult to find appropriate process conditions as they are highly coupled and there are so many elements to be considered. In this paper, a fuzzy logic algorithm has been proposed to find an appropriate mold temperature. With the percentage of the insufficient Quantity of an injection molded part, an appropriate mold temperature can be obtained by the fuzzy logic algorithm.

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SMT(Surface Mounting Technology)용 Cu 패드의 유기솔더보전제 처리공정 및 CTQ(Critical-to-Quality)분석 (Fabrication Process and CTQ Analysis of Organic Solderability Preservatives(OSP) Finish on Cu Pad for SMT)

  • 이효수;이민수
    • 마이크로전자및패키징학회지
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    • 제14권1호
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    • pp.1-9
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    • 2007
  • OSP(Organic Solderability Preservatives)표면처리는 저비용, 고신뢰성, 친환경 특성으로 기존의 금속계 표면처리인 Ni/Au 표면처리를 대체할 수 있는 공정으로 관심 받고 있다. 그러나, OSP는 저분자로 구성된 유기물이므로 여러 온도공정으로 구성된 전자패키지공정에서 제품의 변색이 필연적으로 발생하여 전체 양산수율에 미치는 영향은 매우 크다. 본 연구에서 OSP 처리된 제품을 전자패키지 공정별로 발생하는 변색수준에 따라서 시편을 분류 및 채취하여 변색원인분석 및 솔더조인트 특성평가를 수행하였으며, 기존의 표면처리공정인 Ni/Au 처리된 제품과 통계 적으로 비교 분석하였다. 따라서 변색원인에 대한 분석을 통하여 OSP 처리된 전자패키지 제품에 적용 시 발생하는 공정문제점에 대한 해결책을 제시하였다.

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미니밀에서의 고압하율과 형상변화 최적화 방안에 관한 연구 (The Optimization of Shape Control in High Reduction Rolling in Minimill Process)

  • 최병우;김태효;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.117-120
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    • 2001
  • In hot roiling process, new rolling mills have been apapted to strip rolling but we can usually experience the problem of snaking of strip. This phenomenon was arisen by nonsymmetric rolling and on-centering and cambering of a strip and other mill conditions. Three dimensional analysis for strip rolling predicted the influence of nonsymmetric rolling, off-centering and pair crossing system This study evaluated the fundamental characteristics of snaking of a strip to optimize the operating condition for trouble free rolling.

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전해 드레싱을 이용한 고품의 내면 연삭 가공에 관한연구 (A Study on the Internal Grinding with High Quality Using Interval Type Electrolytic Dressing Method)

  • 강재훈
    • 한국생산제조학회지
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    • 제9권2호
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    • pp.138-143
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    • 2000
  • The establishment of a practical ultra-precision grinding technique using Diamond and CBN wheels is one of the major key technolo-gies to improve production techniques for machine-to-difficult materials without finishing process such as lapping and polishing. But the special efficient dressing technique for ultra-fine grit type grinding wheels to stabilize the grinding ability was not developed. Recently electrolytic in-process dressing technique is proposed to ultra-fine grit type metal bonded diamond wheels to protrude abra-sives continuously from the tool surface. This technology can be widely used to surface grinding and cylindrical grinding but cannot be used efficiently to internal grinding because of the electrode attachment trouble. This paper describes the effect of interval type electrolytic dressing as proposed newly to cast iron bonded diamond wheel for efficient internal grinding with mirror type high quality ground surface.

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배전계통에서의 전압저하 저감방법에 관한 연구 (The Study for Mitigating Voltage Sags in Distribution System)

  • 오용택;김진성
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2002년도 학술대회논문집
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    • pp.139-145
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    • 2002
  • Recently, power-electronics equipments or machine that microprocessor is included and computers have been installed continuously in industrial process or region of electronics customer. So concern for power quality, especially sags has been increased. Because those equipments are very sensitive to sags. The sag is phenomenon that magnitude of load voltage temporarily decreases because of power system fault. If a certain equipment in industrial process have any trouble result from sag, it can cause utility to be charged for enormous economics loss. Therefore it need to analyze the characteristic of sag and then mitigation method for sags in distribution system in odor to increase reliability. This paper gives an overview of sags characteristic due to short circuit fault in distribution system and after a general discussion of the various forms mitigation, gives a sags mitigation method with concentrating on changing the distribution system like spot network, on-site generation.

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신경회로망을 이용한 연삭가공의 트러블 인식 (III) -최적 연삭가공 조건의 설정 - (The Recognition of Grinding Troubles Utilizing the Neural Network(III) - Establishment of Optimal Grinding Conditions-)

  • 곽재섭;송지복
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.162-169
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    • 1998
  • Lacking for the skilled grinding operator possessed of the experiential knowledges in machine shop, there is the just requirement which includes the establishment of the optimal grinding conditions. Accordingly, we attemt to develope the selection system of optimal grinding conditions such as workpiece velocity, depth of cut and wheel velocity and to add the trouble shooting system by means of the neural network. Those systems are robust to the each machine error and environmental unstable state. In addition. we produce the loaming process that is progressed with additional data modified by skilled operators, and excluding is advanced to similarity of input data.

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직물나염용 로터리 스크린 제판 시스템 개발 (Development of Rotary Screen System for Textile Printing)

  • 한유희;서정;김인웅;박정호;정승복;김정오
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.574-580
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    • 1996
  • The objective of the research is to automate the process of making screen for textile printing. Conventional process give rise to the trouble of high cost, long development period, pollution and etc. The automatized system using laser would give the competitive power for the textile industry by reducing the production cost and period.

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