• Title/Summary/Keyword: Process scheduling

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Advanced Planning and Scheduling (APS) System Implementation for Semiconductor Manufacturing : A Case at Korean Semiconductor Manufacturing Company (반도체 제조를 위한 고도화 계획 및 일정 관리 시스템 구축 : 국내 반도체 업체 사례)

  • Lim, Seung-Kil;Shin, Yong-Ho
    • IE interfaces
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    • v.20 no.3
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    • pp.277-287
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    • 2007
  • Semiconductor manufacturing is one of the most complex and capital-intensive processes composed of several hundreds of operations. In today’s competitive business environments, it is more important than ever before to manage manufacturing process effectively to achieve better performances in terms of customer satisfaction and productivity than those of competitors. So, many semiconductor manufacturing companies implement advanced planning and scheduling (APS) system as a management tool for the complex semiconductor manufacturing process. In this study, we explain roles of production planning and scheduling in semiconductor manufacturing and principal factors that make the production planning and scheduling more difficult. We describe the APS system implementation project at Korean semiconductor manufacturing company in terms of key issues with realistic samples.

Real Time Scheduling for Computer-Aided Manufacturing ( CAM ) Systems with Instance-Based Rules (CAM에서의 사례의존규칙을 이용한 실시간 일정계획)

  • Rhee, Jong-Tae
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.2
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    • pp.63-74
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    • 1991
  • An expert scheduling system on real time basis for computer-aided manufacturing systems has been developed. In developing expert scheduling system, the most time-consuming job is to obtain rules from expert schedulers. An efficient process of obtaining rules directly form the schedules produced by expert schedulers is proposed. By the process, a set of complete and minimal set of rules is obtained. During a real time scheduling, when given information on possible values of elements, the rules produce possible values of decision elements, where logical explanations of the result may be offered in terms of chaining rules. The learning and scheduling processes have been simulated with an automated manufacturing line engaged in the production of circuit boards.

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A modified simulated annealing search algorithm for scheduling of chemical batch processes with CIS policy

  • Kim, Hyung-Joon;Jung, Jae-Hak
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.319-322
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    • 1995
  • As a trend toward multi-product batch processes is increasing in Chemical Process Industry (CPI), multi-product batch scheduling has been actively studied. But the optimal production scheduling problems for multi-product batch processes are known as NP-complete. Recently Ku and Karimi [5] have studied Simulated Annealing(SA) and Jung et al.[6] have developed Modified Simulated Annealing (MSA) method which was composed of two stage search algorithms for scheduling of batch processes with UIS and NIS. Jung et al.[9] also have studied the Common Intermediate Storage(CIS) policy which have accepted as a high efficient intermediate storage policy. It can be also applied to pipeless mobile intermediate storage pacilities. In spite of these above researches, there have been no contribution of scheduling of CIS policy for chemical batch processes. In this paper, we have developed another MSA for scheduling chemical batch processes with searching the suitable control parameters for CIS policy and have tested the this algorithm with randomly generated various scheduling problems. From these tests, MSA is outperformed to general SA for CIS batch process system.

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A Study on the Dispatching Rules of One-process Job Using Computer Simulation (시뮬레이션을 이용한 단공정작업의 스케줄링에 관한 연구)

  • 이기영;김영민
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.85-94
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    • 2000
  • This paper deals with the selection of a proper dispatching rule for an one-process Job scheduling that follows a particular distribution of an order production. That is, it makes a distribution on an order per unit period and applies to simulation model that uses it. This study consists of two purposes either seeks adequately production scheduling using priority rule or seeks extension of the facilities that increase current production efficiency through computer simulation in scheduling.

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Survey of Evolutionary Algorithms in Advanced Planning and Scheduling

  • Gen, Mitsuo;Zhang, Wenqiang;Lin, Lin
    • Journal of Korean Institute of Industrial Engineers
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    • v.35 no.1
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    • pp.15-39
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    • 2009
  • Advanced planning and scheduling (APS) refers to a manufacturing management process by which raw materials and production capacity are optimally allocated to meet demand. APS is especially well-suited to environments where simpler planning methods cannot adequately address complex trade-offs between competing priorities. However, most scheduling problems of APS in the real world face both inevitable constraints such as due date, capability, transportation cost, set up cost and available resources. In this survey paper, we address three crucial issues in APS, including basic scheduling model, job-shop scheduling (JSP), assembly line balancing (ALB) model, and integrated scheduling models for manufacturing and logistics. Several evolutionary algorithms which adapt to the problems are surveyed and proposed; some test instances based on the practical problems demonstrate the effectiveness and efficiency of evolutionary approaches.

The Scheduling Algorithm for Operating the Facility of Exhibition and Convention (전시.컨벤션 시설의 합리적 운영을 위한 스케줄링 개발)

  • Kim, Chang-Dae;Joo, Won-Sik
    • IE interfaces
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    • v.19 no.2
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    • pp.153-159
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    • 2006
  • The research of scheduling algorithms for operating the facility of exhibition and convention can be hardly found in published papers. This study is to find problems in the process of operating the facility of exhibition and convention and to develop the scheduling algorithm satisfying those problems. The scheduling algorithm of this paper is developed through constructing the mathematical model and analyzing the mathematical structure of variables and constraints in that model. The scheduling algorithm developed in this paper consists of the first stage of scheduling, the second stage of feasibility routine and the third stage of improving scheduling results. Some experimental results are given to verify the effectiveness of the scheduling algorithm developed in this paper.

SCHEDULING TECHNIQUE FOR CONTROL STEP (스케듈링 기법 연구)

  • JeongYoungSong;NamWooBack
    • Journal of the Korean Geophysical Society
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    • v.4 no.3
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    • pp.163-173
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    • 2001
  • This paper deals with scheduling problems which are the most important subtask in High-Level Synthesis. Especially, we have concentrated our attentions on the data-path scheduling which can get the structural informaion trom the behavioral algorithm as a first step in synthesis procedure. Suggest Forward scheduling methode is executed the ASAP and ALAP scheduling to use the fifth - order elliptic wave filter of a standard benchmark moedl, and then it is drawing up T.N matrix table by the number resource and control-step, using the table extract of the simple than down-limit value of the control-step for the number of given resource th use this table. All of existing list scheduling techniques determine the priority function first, and then do the operation scheduling, But, the suggested forward scheduling technique does the schedule first, and determines the priority functions if needed in scheduling process.

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Scheduling Technique for Control Step (제어구간에 의한 스케듈링 기법)

  • Song, Jeong-Young;Back, Nam-Woo
    • The Journal of Engineering Research
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    • v.4 no.1
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    • pp.35-45
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    • 2002
  • This paper deals with the scheduling problems which are the most important subtask in High-Level Synthesis. Especially, we have concentrated our attentions on the data-path scheduling which can get the structural informations from the behavioral algorithm as a first step in synthesis procedure. Suggest Forward scheduling methode is executed the ASAP and ALAP scheduling to use the fifth – order elliptic wave filter of a standard benchmark model, and then it is drawing up T.N matrix table by the number of resource and control-step, using the table extract of the simple than down-limit value of the control-step for the number of given resource to use this table. All of existing list scheduling techniques determine the priority functions first, and then do the operation scheduling, But, the suggested forward scheduling technique does the schedule first, and determines the priority functions if needed in scheduling process.

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A Study of Product Simulation for Establishing the Optimal Production Scheduling of the Panel line in a Shipyard (조선소 판넬라인의 최적 생산계획 수립을 위한 생산 시뮬레이션 연구)

  • Park, Ju-Yong;Kim, Se-Hwan;Choi, Woo-Hyun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.62-66
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    • 2006
  • Panel line is an important process occupying the largest work amount in shipbuilding. In this research product simulation has been carried out to establish the optimal production scheduling. For this purpose a web-based panel line simulator was developed using an object modeling technology and C# language. The balance of work-load and increase in the productivity by the improvement of production facilities and process are the key factors for a good scheduling. In this study SPRT(Shortest Remaining Process Time) rule was applied for the work-load balancing and a good result achieved. To increase the productivity in the stiffener welding stage which is a bottleneck; process, more welding heads and higher welding speed were tested using the developed simulator. The simulation results showed that either more welding head or higher welding speed decreased the total work time. Use of both, however, deteriorated the productivity because of the bottleneck in the following stage. This result points out that the improvement of production facilities and/or process should be evaluated with their influences on the leading and following processing stage.

High-level Discrete-event Modeling-based Business Process Simulation for the Scheduling of the Ship Hull Production Design (조선 선체 생산설계 일정 계획을 위한 상세 이산사건 모델링기반 비즈니스 프로세스 시뮬레이션)

  • Son, Myeong-Jo;Kim, Tae-Wan
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.3
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    • pp.224-233
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    • 2013
  • For the scheduling and the job assignment of the ship hull production design which is a process-based work, we suggest the simulation-based scheduling using the discrete-event-based business process simulation. First, we analyze the ship hull production design process from the perspective of a job assignment to make it into the simulation model using DEVS (Discrete Event System Specification) which is the representative modeling method for a discrete-event simulation. Based on the APIs of the open-source discrete-event simulation engine, we implement the simulation using the Groovy script. We develop the scenario generator in which the user defines detail information of the construction drawing and its member blocks, and design engineers information, and the various setting for the simulation including the job assignment strategy. We use the XML files from this scenario generator as inputs of simulation so that we can get simulation result in forms of Gantt chart without changes of the simulation model.