• Title/Summary/Keyword: Process safety management

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A Study on a Maintenance Method Integrating Worker's Safety Aspects (작업자의 안전측면을 통합한 보전방법에 관한 연구)

  • Seo, Kwang-Kyu
    • Journal of the Korea Safety Management & Science
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    • v.9 no.3
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    • pp.15-19
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    • 2007
  • This paper proposes a maintenance method to integrate worker's safety concerns into the process activities of the manufacturing system and it is to be considered as a part of the scope of maintenance engineering. The proposed method incorporates worker's health and safety considerations into maintenance engineering in each of the manufacturing process using reliability analysis. It can help to make a better planning and implementation of maintenance activities for the manufacturing system.

- A Study on Control Charts for Safety and Environmental Performance Evaluation - (안전 및 환경성능평가를 위한 관리도에 관한 연구)

  • Choi Sung Woon
    • Journal of the Korea Safety Management & Science
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    • v.6 no.4
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    • pp.195-213
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    • 2004
  • This paper deals with an efficient and effective method on measuring, monitoring and evaluating safety and environmental performances of a process using SPC control charts. We propose 7 safety control charts as a tool to monitor hazard dendritics, and we propose 15 environment control charts to monitor pollution emissions. We also propose useful guidelines that SPC(Statistical Process Control) control charts can be used for safely and environmental monitoring.

A study on the theory for Integrating of Statistical Process Control and Process Adjustmen (통계적 공정관리와 공정조절의 통합을 위한 이론에 대한연구)

  • Jung, Hae-Woon
    • Proceedings of the Safety Management and Science Conference
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    • 2005.11a
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    • pp.493-504
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    • 2005
  • Statistical Process Control and Process Adjustment theory is gaining recognition in the process industries where the process frequently experiences a shift mean. This paper aims to study, the theory difference between Statistical Process Control and Process Adjustment in simple terms and presents a case study that demonstrates successful integration of Statistical Process Control and Process Adjustment theory for a product in drifting industry.

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Development of Standard Guideline and Process for Safety Design using DMADOV of the Lean 6 Sigma (린 6시그마 DMADOV를 이용한 시스템 안전설계 표준지침 및 프로세스 구축)

  • Kim, Hyung-Kwan;Park, Do-Hyun;Huh, Hyoung-Jo;Sung, Won-Hyuk
    • Journal of the Korea Safety Management & Science
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    • v.17 no.2
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    • pp.97-106
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    • 2015
  • System is the organization of hardware, software, personnel and facilities needed to perform a designated function within a stated environment with specified results. The trend of modern systems is getting more complex and larger. The system is necessary for modern society but the minor malfunction of the system can result the enormous human and material losses. Recently it is being heightened the concern for system safety and required to be built and applied Safety Engineering standard Guideline for safety of complex and large-sized system. This paper describes the System Engineering Process model integrated with Safety Engineering and the establishment of standard safety guidelines for safety of product development using DMADOV Methodology of the Lean 6 Sigma.

- A study for the safety, health, environment management system - (안전보건환경 경영시스템에 관한 연구)

  • 박윤규;강경식
    • Journal of the Korea Safety Management & Science
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    • v.5 no.2
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    • pp.1-10
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    • 2003
  • The discussion for the structure of the intergrated management system(IMS) isbeing made process vigorously in the time of industrial standard in this study. Therefore, safety, health, environment management system was compared, the management method was found, and task standard and object were selected. The structure of database will be possible to prevent industrial injury and environment pollution prevention.

A Study on Design of Safety Condition Evaluation Methods Using Analytic Network Process (계층과정 분석을 통한 기업 안전 실태 평가 기법 설계에 관한 연구 -최근 3년간 산업재해 통계 자료를 중심으로-)

  • Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.17 no.1
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    • pp.1-11
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    • 2015
  • The efficient safety estimation for a business should analyze an accident data by considering every possible and potential factor. Thus, we consider several factors to build the safety estimation model to meet fairness and rationality. This paper present the yearly statistic data of accident from KOSHA analyze the data by industry, scale, year of service of a employee, age and other factors; build the safety estimation model for the business based on the accident report derived the analysis. The estimation model is established by the weights for accident type, degree, scale, industry, year of service, and age of the employee derived from ANP(Analytic Network Process).

The Problems and Improvements of Process to Predict Fire Risk of a Building in Performance Based Design (성능위주설계에서 화재위험성 예측 과정의 문제점 및 개선방안)

  • Lee, Se-Myeoung
    • Journal of the Korea Safety Management & Science
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    • v.16 no.3
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    • pp.145-154
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    • 2014
  • Performance based design(PBD) is the method to make a fire safety design against them after predicting the factors of fire risk in a building. Therefore, predicting fire risk in a building is very important process in PBD. For predicting fire risk of a building, an engineer of PBD must consider various factors such as ignition location, ignition point, ignition source, first ignited item, second ignited item, flash over, the state of door and fire suppression system. But, it is difficult to trust fire safety capacity of the design because the process in Korea' PBD is unprofessional and unreasonable. This paper had surveyed some cases of PBD that had been made in Korea to find the problems of the process to predict fire risk. And it have proposed the improvements of process to predict fire risk of a building.

A Study on Process Innovation of Strategy plan (프로세스 혁신 전략수립 방안에 대한 연구)

  • Kim, Jong-Guk;Kim, Kil-Hwan;Son, Chul-Min;Kim, Chang-Eun
    • Journal of the Korea Safety Management & Science
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    • v.13 no.4
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    • pp.153-160
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    • 2011
  • This thesis introduced a model of diagnosing a company's quality management, and a process of achieving quality innovation based on the model. As for study methods, books and theses related to quality and process innovation were collected for investigation, a survey on internal employees to investigate major issues of quality and standard consciousness was conducted, and 5DP was discussed for balanced process analysis.

Risk Management for PX Plant Through Revalidation of Process Hazard Analysis (PX 공장에서의 공정위험성 재평가에 의한 위험관리)

  • Lim, Jong Woo;Woo, In Sung
    • Journal of the Korea Safety Management & Science
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    • v.19 no.3
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    • pp.35-42
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    • 2017
  • Process Hazard Analysis(PHA) have been performed for a risk management of process (petrochemical) industry for nearly 50 years. There are many PHA methods for application in the process industry, Hazop Study method has been recognized as a good method used typically in most of phase of process plant. And also there was inconvenient opinion that Hazop Study is too resource (man power, time etc.) consuming comparing its result performance (a quality of recommendations) for a good operating and existing plant. In this study, two types of PHA method - checklist and K-PSR - were performed respectively for a new para-xylene(PX)plant and 30 year old PX plant. Past history and experience of incident, operation, maintenance and so on are very important in PHA by those two methods. The higher effectiveness were realized in PHA by a checklist and K-PSR Method than prior Hazop study. And also some suggestions including PHA cycle determination, RBPS application, Follow-up plan of PHA result etc. were proposed about PHA improvement measures for a best risk management.

Management of Change in the Chemical Industries Based on Risk Assessment (위험성 평가에 기반한 화학산업의 변경관리)

  • Yoo, Jin Hwan;Lee, Heon Seok;Choi, Jeong Woo;Seo, Jae Min;Ko, Jae Wook
    • Korean Chemical Engineering Research
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    • v.46 no.1
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    • pp.156-163
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    • 2008
  • Process change and modification, which are caused by process failure, equipment life cycle and economic environment, have been generated in the chemical plants. And the MOC (management of change) base on the reasonable process safety technology such as change judgment, hazard identification by accurate technical references and risk assessment. But it is difficult to carry out the MOC because of lack of experience, shortage of knowledge and none of process safety specialists. In this study, the MOC system which could make enhancement of safety by finding and complementing weakness of MOC in chemical facilities was developed. This developed MOC system based on QRA was recommended the obvious standard for decision-making process, MOC procedure based on risk assessment and risk estimation of the process modification. The study based on the above way sought the enhancement of safety by performing Risk Based MOC for chemical plants.