• 제목/요약/키워드: Process pressure

검색결과 6,568건 처리시간 0.03초

박판페어를 이용한 하이드로포밍 공정의 수치적 및 실험적 해석 (Numerical and Experimental Analysis of Hydroforming Process of Sheet Metal Pairs)

  • 김태정;양동열;한수식;남재복;진영술
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.50-53
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    • 2001
  • Hydroforming process has become an effective manufacturing process because it can be adaptable to forming of complex structural components. Tube hydroforming has been successfully developed in the real industrial field by many researchers. However, there still remains the constraint about shape which can be manufactured by tube hydroforming. In order to improve this constraint of shape and formability of conventional sheet metal forming, hydroforming process of sheet metal pairs becomes an important technology. In the present work, the finite element analysis of hydroforming process of sheet metal pairs is presented. After basic study about experimental parameters based on numerical analysis, hydroforming process of sheet metal pairs is developed which uses hydraulic pressure as a main forming source.

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내압을 받는 튜브 리듀싱에 관한 연구 (Study on the Tube Reducing Process Subject to Internal Pressure)

  • 이항수;양동열
    • 한국정밀공학회지
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    • 제4권4호
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    • pp.72-83
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    • 1987
  • In axisymmetric tube reducing process for thin sheet metal tubes, the reduction ration of diameter is an important factor in the process design. For very thin sheet metal tubes, tube reducing cannot be successfully employed due to wrinkling of the edge portion of a tube as well as due to buckling of its rest portion. In the present study, thin sheet metal tubes are subjected to internal pressure during the tube reducing process in order to increase the forming limits. Analysis is made for the sound flow deformation in nonsteady tube reducing considering the normal anisotropy. Experiments are carried out for brass tubes. The present study is shown to give an effective guide line in designing the tube reducing process for very thin-walled sheet metal tubes. Hpwever, it is suggested that an analysis for instability should be made to design the process more effectively.

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GTL 합성유 제조용 파일럿 플랜트 최적 운전 변수 도출을 위한 합성가스 공정 시뮬레이션 연구 (A simulation study on synthesis gas process optimization for GTL (Gas-to-Liquid) pilot plant)

  • 김용헌;배지한;박명호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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    • pp.74.2-74.2
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    • 2011
  • A simulation study on synthesis gas process in GTL process was carried out in order to find optimum operation conditions for GTL (gas-to-liquid) pilot plant design. Optimum operating conditions for synthesis gas process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. The effect of temperature and pressure on synthesis gas process $H_2$/CO ratio were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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축 대칭 다단 냉간단조의 공정 및 금형 설계자동화에 관한 연구(I) (A Study on the Computer Aided Process Design of Multi Stage Cold Forging of Rotationally Symmetric Parts)

  • 최재찬;김형섭;허만조
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.84-93
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    • 1989
  • This paper describes some development of Computer-Aided Process Planning System for cold-forging of rotationally symmetric parts(soild shape and solid-can combined shape) produced by the presses or formers. Using the developed system, forming sequences for producing final product are generated as graphic forms and process names, preform dimensions and process parameters(load, punch pressure, die pressure) are generated as routing sheets. Konwledges for forming sequence and process parameters are extracted from process limitations, plasticity theories, handbooks, relevent refferences and empirical know-how of experts in cold forging companies. Among extracted knowldeges, general and consistent knowledges are represented as design rules and are constructed as knowledge base. The developed system provides more powerful tool for through checking the producibilities of design, conformation of appropriate forming sequences and discoveries of new possibility. The results of the developed system are in good agreement with the practical data.

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CAE를 이용한 플라스틱 사출 금형 제품 개발 (Numerical Study for Plastic Injection Molding Process Using CAE)

  • 권창오;양창환;이정훈;김기환;송동주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.61-67
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    • 2002
  • The present work is investigated optimal design for the injection molding process of a hand brake cover. The viscoelastic flow through a hand brake cover shape in the mold were calculated and compared with the experimental data. Numerical analysis reasonably predicted the general performance i.e hold pressure, cooling time and hold pressure time. In order to determine optimal process parameters, Numerical analysis and experiments have been performed for various process conditions. In this study, we obtained to increase in the productivity by $160\%$ by optimal process conditions.

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PAS 부품의 성형공정해석 (An Analysis on the Forming Process of a Power Assisted Steering Part)

  • 박성호;이호용;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문집
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    • pp.7-15
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    • 1996
  • A Manufacturing process of the power steering worm blank is analyzed by FEM aimulation. The process includes mainly three operations such as indentation, extrusion, and upsetting, which was designed bya forming equipment expert. The results of simulation are summarized in terms of load-stroke relationships, die pressure distributions, effective strain distribution, and deforming patterns for each forming operation. Also, Efforts are focused to get the reason that the tool expert designed the forming process in three operations. The results of the simulation are to be useful for the next advanced process planning in terms of good dimesional accuracy, savings in material and machining, no deforaming defects and imporvements in mechanical properties.

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100L-700MPa급 초고압 용기 설계 기술 개발 (Development of Design Method on High Pressure Vessel of 100L-700MPa Grade)

  • 박보규;이호준;이인준;박시우;조규상
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.67-73
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    • 2019
  • An ultra-high pressure treatment device is a device used for increasing the shelf life of food by sterilizing it by applying hydrostatic pressure to solid or liquid food. The ultrahigh pressure treatment system developed in this study is a pressure vessel with a processing capacity of 100 L and a maximum pressure of 700 MPa. Pressure vessels for ultrahigh-pressure processing equipment are manufactured using wire-winding techniques. The design formula for making ultra-high pressure vessels with wire windings is given in ASME Section VIII - Division 3. In this study, the ratio of the cylinder to the winding area that can be applied in a wire-winding application was analyzed using a finite element analysis. Furthermore, the relationship between the variation of the residual stress in the vessel and the ratio of the winding area due to the variation of the winding tension was analyzed, and a design guide applicable to the actual product design was developed. Finally, the design equation was modified by presenting the coefficients to correct the difference between the finite element analysis and the design equation.

수치해석을 통한 가스 레귤레이터의 압력제어 프로세스 고찰 (A Study on the Pressure Control Process of Gas Regulators through Numerical Analysis)

  • 정준환;남충우;김민경
    • 한국가스학회지
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    • 제25권5호
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    • pp.37-51
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    • 2021
  • 가스 레귤레이터에 동일한 유량을 공급할 때 발생하는 압력 강하 현상을 분석하였다. 레귤레이터는 특정 범주의 환경에서 일정한 압력을 토출하기 위해 피스톤 상/하부에 작용하는 힘과 스프링 장력 간의 상호 작용으로 피스톤의 위치를 이동시켜 압력을 유지하는 특성이 있다. 레귤레이터 내부의 유체의 체적이 변화함에 따른 레귤레이터의 유동특성과 압력제어과정을 수치해석기법을 통해 분석하였다. 피스톤과 피스톤 시트 사이의 간격이 감소함에 따라 압력 강하가 증가하고 유속이 증가하였다. 압력-유량시험과 동일한 조건(입구압력 3MPa, 출구압력 0.8MPa, 유량 70kg/h)에서 피스톤이 0.12mm에 위치함을 수치해석을 통해 검증하였다.

이산화탄소의 초임계 가스냉각 과정의 열전달 및 압력강하 특성에 관한 실험적 연구 (Experimental Studies on Heat Transfer and Pressure Drop Characteristics during Gas Cooling Process of Carbon Dioxide in the Supercritical Region)

  • 윤석호;김주혁;김민수
    • 설비공학논문집
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    • 제16권6호
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    • pp.538-545
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    • 2004
  • This paper presents the experimental data for the heat transfer and pressure drop characteristics obtained during the gas cooling process of carbon dioxide in a horizontal tube. The tube in which carbon dioxide flows is made of copper with an inner diameter of 7.73 mm. Experiments were conducted for various mass fluxes and inlet pressures of carbon dioxide. Mass fluxes are controlled at 225, 337 and 450 kg/$m^2$s and inlet pressures are adjust-ed from 7.5 to 8.8 ㎫. The experimental results in this study are compared with the existing correlations for the supercritical heat transfer coefficient, which generally under-predict the measured data. Pressure drop data agree very well with those calculated by the Blasius' equation. Based on the experimental data, a new empirical correlation to estimate the near-critical heat transfer coefficients has been developed.

디스크 브레이크의 편마모 방지를 위한 finger 안쪽면 윗 부분이 가공된 캘리퍼 하우징의 유한 요소 해석 (FEM Analysis of Caliper Housing Cut Inside Upper Face for Unbalance Wear Prevention of Disk Brake Pad)

  • 김남경;강종표
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.89-100
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    • 2002
  • The purpose if this research was to improve the pressure distribution on the disk brake pad Not uniform pressure distribution on the disk brake pad generate the unbalance wear of it and the unbalance wear of disk brake pad generate vibration, noise, heat and reduce the braking capacity. For improve the pressure distribution on the pad in this research, upper face of caliper housing finger was cut. Two kinds of caliper which uncut and cut of finger face were compared the stress distribution by FEM analysis and real experiment. Also natural frequency and deforming displacement ware calculated. It was understood that pressure distribution could Improve by cut inside upper face of caliper housing finger.

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