• Title/Summary/Keyword: Process fault

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A Case Study W Company on the productivity innovation by changing U-Line into the TPS (TPS를 이용한 자동차 Press 부품 가공 W사 사례연구)

  • Han, Myoung-Soo;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.67-73
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    • 2010
  • This study began the study by instructing enterprises to change Batch Production into U-Line. This study suggested TPS U-Line building model process and applied it to some of their product line. By connecting concerned process elements into continuous operations. Outside orders were also switched to inside operations and executed in continuous operations, thereby about 100Km of transit distance became zero Km, Production lead Time was incredibly reduced. After all, 90% of Production Lead Time, 50% of handling fault, 3/4 of workers decreased and Productivity per Person enhanced which involves improving Batch Production into Continuous Production and applies it to the real world, so that small and medium enterprises can consult this study if the company is willing to make an improvement to their product line.

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Development of Transmission Pricing Package Based on Unified Modeling Language (UML 기반의 송전요금계산 패키지 개발)

  • 이찬주;박종배;신중린;김진호;김발호
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.53 no.2
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    • pp.111-120
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    • 2004
  • This paper presents an application of Unified Modeling Language(UML) software technique for developing transmission pricing evaluation package. Also, this paper describes a transmission pricing algorithm applicable to a large-scale power system. The usage-based transmission pricing mechanism is very complex since it requires power flow analysis, fault current analysis, sensitivity evaluation of a transmission line, penalty factors calculation, transmission asset databases, and cost allocation rules, etc. For the efficient and flexible development of the transmission pricing package, a UML. approach is applied, which is composed of a use-case diagram, interaction diagram, class diagram, and package diagram using Rational Rose Unified Process(RUP). The designed transmission pricing package can be efficiently modified and reused as the market environments evolves since it is designed by Object-Oriented Programming(OOP).

Developing a fault diagnosis algorithm on a high current cable of arc furnace (전기로 High Current Cable 고장진단 알고리즘 개발)

  • Choi, Seong-Jin;Jang, Yu-Jin;Kim, Sang Woo
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.573-575
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    • 2005
  • In the steel industry, a steel melting electric arc furnace is used to produce both carbon and alloy steels. Steel scrap which is charged into the furnace is heated by means of electric arc between graphite electrodes and the scrap. In this melting process, current is supplied to the furnace through HCC(high current cable) which connect the furnace and transformer. Four HCCs are assigned to each phase in our system to divide the current. Since a sudden cable breaking result in the shutdown of melting process, an aging detection of HCC is very important for both an improvement of productivity and cost reduction. In this paper, the aging of the HCC is estimated by using the current ratio between four HCCs.

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Fault Detection and Diagnosis of Automated Manufacturing Systems Using Petri Nets (패트리 네트를 이용한 자동화 제조 시스템의 오류 감지 및 진단에 관한 연구)

  • Lee, J.B.;Lim, J.
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.314-316
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    • 1993
  • In this paper, a method to detect and diagnose faults in Automated Manufacturing Systems(AMS) is proposed. In AMS, it is necessary to monitor the process-status. The detection and diagnosis of faults are often difficult in monitoring level with given passive data. We propose the model-based monitoring system for faults detection and diagnosis using Petri Nets to model AMS efficiently and easily. Simulation results show the validity of proposed method with example of Reverse Mill Process in Automated Mill Lines.

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A Study on the Safety Plan for a Train Control System (열차제어시스템의 안전계획 수립에 관한 연구)

  • Kim Jong-Ki;Shin Duc-Ko;Lee Key-Seo
    • Journal of the Korean Society for Railway
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    • v.9 no.3 s.34
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    • pp.264-270
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    • 2006
  • In this paper we present a safety plan to be applied to the development of the TCS(Train Control System). The safety plan that can be applied to the life cycle of a system, from the conceptual design to the dismantlement, shows the whole process of the paper work in detail through the establishment of a goal, analysis and assessment, the verification. In this paper we study about the making a plan, the preliminary hazard analysis, the hazard identification and analysis to guarantee the safety of the TCS. The process far the verification of the system safety is divided into several steps based on the target system and the approaching method. The guarantee of the system safety and the improvement of the system reliability is fellowed by the recommendation of the international standards.

A Study on the Information Security Control and Management Process in Mobile Banking Systems

  • Kim, So Young;Kim, Myong Hee;Park, Man-Gon
    • Journal of Korea Multimedia Society
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    • v.18 no.2
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    • pp.218-232
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    • 2015
  • According to the development of information processing technology and mobile communication technology, the utilization of mobile banking systems is drastically increasing in banking system. In the foreseeable future, it is expected to increase rapidly the demands of mobile banking in bank systems with the prevalence of smart devices and technologies. However, the keeping 'security' is very important in banking systems that handles personal information and financial assets. But it is very difficult to improve the security of banking systems only with the vulnerabilities and faults analysis methods of information security. Hence, in this paper, we accomplish the analysis of security risk factor and security vulnerability that occur in mobile banking system. With analyzed results, we propose the information security control and management processes for assessing and improving security based on the mechanisms which composes mobile banking system.

A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Effect of Bi2212 Tubes Depending on Mold-design and Cooling Conditions (몰드 디자인과 냉각조건이 Bi2212 초전도튜브에 미치는 영향)

  • Lee, N.I.;Jang, G.E.;Oh, I.S.;Park, K.B.
    • Progress in Superconductivity
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    • v.8 no.1
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    • pp.104-107
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    • 2006
  • For the practical application on SCFCL(Superconducting fault current limiters), Bi-2212 tubes were fabricated by Centrifugal Forming Process(CFP). The tubes were annealed at 830, 840, $850^{\circ}C$, respectively for 80 hours in oxygen atmosphere. The tubes heat treated at $840^{\circ}C$ demonstrated better electric characteristics than the tubes heat treated at 830 and $850^{\circ}C$. The typical value measured at 77 K in the self field was around 556 A. In terms of cooling effect on superconducting properties, it was found the electrical properties were quite dependent on the mold design and shapes. In order to check uniformity along the tube, EFDLab fur heat and fluid analysis of NIKA was adopted. It was found out that the simulation data was quite well matched with experimental results.

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Development of Expert System for Protection Coordination of Transmission Systems (송전계통 보호 협조 전문가 시스템의 개발)

  • Lee, Seung-Jae;Park, Young-Moon;Shim, Joung-Wook;Yoon, Sang-Hyun;Yoon, Man-Chul;Lee, Sang-Ok
    • Proceedings of the KIEE Conference
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    • 1990.07a
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    • pp.129-132
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    • 1990
  • This paper reports an expert system for coordination of protective relays in the high voltage transmission system. The proposed system consists of five modules and has adopted the frame and production rule representations achieving the efficient data storage and knowledgebases. It has an interface to the fault program PSS/E and has reduced the data retrival time by implementing the local database containg only the minimum information for the process. Different relay parameters and output formats of the setting results can be easily incorporated owing to the rule-based structure. Graphics-based output helps understanding of the process and enhances the practical power.

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A Case Study on Efficiency Worker blunder Preventive Management (효율적 작업자 실수 예방 관리 사례연구)

  • Ryu Byung-Woo
    • Journal of the Korea Safety Management & Science
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    • v.8 no.1
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    • pp.27-42
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    • 2006
  • Considering in view of China's low price and Japan's high technology, the most important point is the quality of product. To increase the comparative power internationally all workingmen have to fulfill the responsibility to maximize the quality, and this is possible practiced under 'Zero Defect' spirit. To reduce the defect ratio to 'Zero' the workingmen have to recognize own fault, all the manufacturing process should be conducted under 'Fool Proof System', If done under this circumstances, then labor force can work comfortably and safely without nervousness and tiresome. The productivity and quality can increase ultimately and even foreign labor, imbecile child, old-aged labor can participate in work, which can reduce shortage of labor source. Therefore, in this study all defects in manufacturing process, it would be recognized the errors and mistakes caused by human.