• Title/Summary/Keyword: Process control system

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Design and the characteristic analysis of experimental system for automatic control education

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.350-350
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require a high rate heat efficiency and the efficiency of these systems is depended on the control methods. However, it is important f3r operator to understand control system of these systems. In order to properly apply control equipment to these process control systems, such as boiler, any other heat process, or process control system it is necessary to understand the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, PID controllers are used in these systems but it is difficult for engineer to understand the complex dynamics and the tuning method because of the coupling action and disturbance in the system loop. In this paper, we design an effective experimental system fur automatic control education and analyze its characteristics through experimental system and industrial plant control software to study how they can team automatic control system by experiments.

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The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process (열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발)

  • Oh, J.H.;Bae, H.J.;Choi, G.S.;Ahn, D.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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Development of Statistical Process Control System for Tobacco Manufacturing Process (담배 제조 공정의 통계적 관리시스템 개발)

  • 김영호;송정호
    • Journal of the Korean Society of Tobacco Science
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    • v.23 no.1
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    • pp.53-59
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    • 2001
  • To decrease of deviations from target specifications and excessive variability around targe, we exclusively designed statistical process control system involving general manager and expert tool for cigarette manufacturing process. This system is a unique programming environment for the development of total process control software including various control charts according to data type and process capability analysis. Also this system includes the statistical analysis module to analyze defective causes immediately when inferior products are made and the module to offer regular reports. This system is customized considering the manufacture environment based on the opinions of workers.

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Flight Control System Design and Verification Process (비행제어시스템 설계 및 검증 절차)

  • Kim, Chong-Sup
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.8
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    • pp.824-836
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    • 2008
  • Relaxed static stability(RSS) concept has been applied to improve aerodynamic performance of modern version supersonic jet fighter aircraft. Therefore, flight control systems are necessary to stabilize an unstable aircraft, and provides adequate handling qualities and achieve performance enhancements. Standard FCSDVP (Flight Control System Design and Verification Process) is provided to reduce development period of the flight control system. In addition, if this process is employed in developing flight control system, it reduces the trial and error for development and verification of flight control system. This paper addresses the flight control system design and verification process for the RSS aircraft utilizing design goal based on military specifications, linear and nonlinear system design and verification based on universal software, handling quality test based on HILS(Hardware In-the-Loop Simulator) environment, and ground and flight test results to verify aircraft dynamic flight responses.

System identification method for the auto-tuning of power plant control system with time delay (시간지연을 가진 발전소 제어시스템의 자동동조를 위한 System identification 방법)

  • 윤명현;신창훈;박익수
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1008-1011
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    • 1996
  • Most control systems of power plants are using classical PID controllers for their process control. In order to get the desired control performances, the correct tuning of PID controllers is very important. Sometimes, it is necessary to retune PID controllers after the change of system operating condition and system design change, etc. Commercial auto-tuning controllers such as relay feedback controller can be used for this purpose. However, using these controllers to the safety-critical systems of nuclear power plants may be cause of unsafe operation, because they are using test signals for tuning. A new system identification auto-tuning method without using test signal has been developed in this paper. This method uses process input/output signals for system identification of unknown control process. From the model information of control process which was obtained from system identification approach, the optimal PID parameters can be calculated. The method can be used in the safety-critical systems because it is not using test signals during system modeling process.

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The 2-DOF Control system design for Quadruple-Tank process using Root Locus Technique.

  • Arjin, Numsomran;Thanit, Trisuwannawat;Kitti, Tirasesth
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1371-1374
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    • 2004
  • The control system design of 2-DOF for SISO process by root locus technique is not complicated and efficiently. It can design the control system to have the transient and steady state responses, and do not adjust the gain of process controller later. However, due to control system design for MIMO process, by root locus technique, there is not exact method. This paper is presents the control system design method for Quadruple-Tank Process, by using root locus technique for the structure of 2-DOF control system. The design procedures are first decentralized then using the relative gain array, and finally 2-DOF controller design is applied.

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Development of a Process Monitoring System for Real-Time Process Control (실시간 공정관리를 위한 공정모니터링 시스템 개발)

  • Lee, Jung-Hwan;Lee, Seung-Hoon;Oh, Hyun-Ok
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.1
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    • pp.92-100
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    • 2008
  • This paper develops a process monitoring system for real-time process control. The practical case is studied on a small and medium marine equipment company. For business process reengineering of the company, we adopt an approach based on information engineering methodology, which consists of four stages : planning, analysis, design, and implementation. The system is developed for Client/Server environment. We discuss the constructing of hardware system for real-time process control at low cost. The developed system is composed of interrelated modules for item master and BOM management, process control, facility management, SQC and work report.

Complex Process Control using the Adaptive Neural Fuzzy Inference System

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.351-351
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require an application of intelligent control system for a high rate heat efficiency and the efficiency of these systems is depended on the control methods it is important for operator to understand control system of these systems and intelligent control technologies. In order to properly apply control equipment and intelligent technology to these process control systems, it is necessary to understand fuzzy, neural network, genetics, and immune as well as the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, since PID controllers are used in these systems it is difficult far engineer to understand both the complex dynamics and the intelligent control method. In this paper, we design an effective experimental system for the intelligent control education and analyze its characteristics through experimental system and each intelligent method to study how they can learn intelligent control system by experiments.

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Virtual-reality-based Operation Training System for Steel Making Process (가상 현실 기반 철강 공정 조업 교육 시스템)

  • Choi, Ja-Young;Lee, Jin-Hwi;Kim, Yong-Soo;Kim, Seok
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.709-712
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    • 2015
  • This paper will introduce the development case study about virtual-reality-based operation training system for steel making process. Steel making process consist iron making process to create liquid steel, pig iron, by reduction process, steel making process to make molten steel by refining, continuous casting process to make slab, and rolling process to make final product like coil, plate. This steel making process deals with liquid and solid products, so facilities of steel making process are very various and complicated. In addition, according to various customer requirements, the recycle of facilities and recipes changing have been fast. So the training for skilled operators is very important point. In this paper, we develop steel making training system based virtual reality for training skilled operator. This system consists of virtual machine, virtual HMI, and virtual control panel. And for fitting the characteristics of each process and increasing the education effectiveness, we develop dynamic methods like the method of dynamic education system configuration, initial facilities setup operation education system, and etc.

Redundant System based PLC Network for High Priority Process

  • Suesut, T.;Numsomran, Prayut Inban. A.;Tipsuwanporn, V.
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.687-690
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    • 2003
  • This paper presents the development of Programmable Logic Controller (PLC) and network to design the redundant control system in order to control the high priority process. The industrial process that cannot be shutdown or the effect of the shutting down takes abundantly damage. In this article, we say that the high priority process. The redundant systems are designed for controlling the high priority process that the control system must have many controllers to instead the main controller when it has some error. This paper we designed the redundancy control system by the advantage of the high-speed communication on the PLC’s network. The temperature control system and the traffic light control system used as the case study. Each example processes consist of two sets of controller. Our scheme we can increase the reliability prevents process down time and reduces the cost of opportunity to loss also.

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