• Title/Summary/Keyword: Process Trouble

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Online Guide for Power System Troubleshooting Using VR (전력 기기 및 시스템 고장에 대한 VR을 이용한 온라인 가이드)

  • Jung, Young-Beom;Park, Chang-Hyun;Jang, Gil-Soo
    • Proceedings of the KIEE Conference
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    • 2002.11b
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    • pp.189-192
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    • 2002
  • When a large scale system and its machinery have a trouble, an inexperienced personnel has a difficulty to find out a countermeasure and to understand the situation quickly. In this paper, a Online Guide Application using 3D Virtual Reality is proposed, and it will be used for operator to work out a countermeasure quickly and to see a trouble situation widely. This application shows possibility of minimizing effects of an incident by presenting effective troubleshooting process. moreover, this is expected to be applied to training program.

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A Basic Study on the Monitoring of Grinding Burn by Grinding Power Signatures (연삭동력에 의한 Grinding Burn 검지를 위한 기초적 연구)

  • 이재경
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.18-26
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    • 1997
  • Grinding burn formed on the ground surface is related to the maximum temperature of workpiece surface and wheel tempertaure in the grinding process. The thermal characteristics of workpiece and grinding conditions on the surface tempertaure of the oxidation growing layer after get out of contact with the grinding wheel. The assumption used in grinding power signatures leads to the local temperature distribution between grinding wheel and workpiece, i.e., a single curve determines temperatures anywhere within the grinding wheel at anytime. This information is useful in the study of the grinding burn penetration into the wheel and thus provides an presentation of grinding trouble monitoring for the burning. On the basis of grinding power signatures in the wheel, thermally optimum grinding conditions are defined and controlled. To cope with grinding burn, the use of grinding power signatures is an effective monitoring systems when occurring the grinding process. In this paper, the identified parameters suggested in this study which are derived from the grinding power signatures are presented, and prediction model by grinding power utilized a linear regression algorithm is applied.

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XML-base Process Improvement for Change Order of Construction Steel Works (XML 적용 철골공사 설계변경 프로세스 개선)

  • Nam, Gyoung-Woo;Seo, Yong-Chil;Hyun, Chang-Taek;Koo, Kyo-Jin
    • Korean Journal of Construction Engineering and Management
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    • v.7 no.1 s.29
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    • pp.64-72
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    • 2006
  • The participants of steel works should exchange a variety of information with others through documents. However construction steel works in the multistage contract system has a difficulty in exchanging information through the documents promptly. So if the trouble as change orders arise, conducting steel works will take much time, and the participants may not discuss the trouble sufficiently. Consequently this study improved the current business process of steel works. And this developed business support system(XCOS) based on XML so that participants of steel works achieve a successful management of steel works through conducting business rapidly and correctly.

USING MULTIVARIATE DATA ANALYSIS FOR PROCESS TROUBLE SHOOTING

  • Winchell, Patricia
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.191-195
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    • 2006
  • Multivariate data analysis tools were used to improve the understanding of the wet end chemistry and white water system of the Papermill at NorskeCanada Crofton Division. Specifically, the analysis was aimed at identifying what variables were contributing to increased retention aid use and wet end instability. Several models were developed using data sets with up to 88 process variables and over 3000 observations. It was found that increased retention aid use was driven primarily by PCC and TMP usage as well as the addition of Alaskan White Spruce to the TMP furnish.

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Cause of Break-up and Flotation Characteristics for Sludge from DAF Process (DAF 공정에서 발생한 슬러지의 Break-up 원인과 부상 특성)

  • Yoo, Young-Hoon;Moon, Yong-Taik;Kim, Seong-Jin;Lee, Kwang-Joon;Kwak, Dong-Heui
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.5
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    • pp.527-536
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    • 2010
  • Although the bubble-floc agglomerate floated and formed the float layer on the surface of the water in the DAF process, after inducing in the thickening tank a part of the bubble-floc agglomerate come up again to the surface and the other is settled at the bottom of the tank. The bubble-floc agglomerate divided into two group as the scum on the surface and the sludge of the bottom gives rise to operational troubles for the thickening process. In order to find out the cause of break-up and the effective thickening method for sludge from the DAF process, the composition of the bubble-floc agglomerate was investigated and a series of flotation experiments carried out. There was no difference of composition between the scum on the surface and the sludge of the bottom in the thickening tank. The coagulation was not effective to improve the trouble that the bubble-floc agglomerate divided into the scum and the sludge. It was estimated that for the bubble-floc agglomerate of thickening tank the trouble was caused by not the change or the difference of chemical composition but whether the bubble-floc agglomerate hold bubbles. Furthermore, for the effective thickening of sludge from the DAF process, it is required an additional flotation applied the AS ratio depending upon the solid concentration of sludge as the operation parameter.

A study of development of Rapid Foam Shaping process using hot tool (열 공구를 이용한 쾌속 폼 가공 공정 개발에 관한 연구)

  • 김효찬;이상호;송민섭;양동열;박승교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.55-59
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    • 2004
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. In order to realize three dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, traditional machining process spends a lot of time in cutting product and the remained material causes trouble such as inconvenience for clean. In this work, a new machining process using the hot tool has been proposed to overcome those limitations. In the process, the hot tool moves the predetermined path and the heat of the tool decomposes the remained material. In order to set up the process, the hot tool to satisfy requirements is designed and the material thermal properties are obtained using the DSC and TGA machine. The relationships between process parameters and thermal radius of the tool are obtained through experiment.

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Treatment of Polyester Weight Loss Wastewater Using Strains Degrading Ethylene Glycol and Terephthalic Acid (Ethylene Glycol과 Terephthalic Acid 분해균주를 이용한 감량가공폐수처리)

  • 서승교
    • Journal of Environmental Health Sciences
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    • v.27 no.3
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    • pp.43-48
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    • 2001
  • Terephthalic acid and ethylene glycol resulting form the weight-reduction process of polyester make trouble in the operation of activated sludge process. Also, polyester weight loss wastewater shows high pH, high organic strength and wide variation of organic loading. Therefore, this study was conducted in order to improve treatment efficiency by activated sludge process with Pseudomonas sp degrading components of polyester weight loss wastewater. The CO $D_{Mn}$ and BO $S_{5}$ of the waste wastewater were 560~3,000 mg/$\ell$ and 8000~3,000 mg/$\ell$, respectively. pH was 11.8~12.3. COD removal efficiency by activated sludge-coagulation process with Pseudomonas sp was 94.1~95.8% for 35 hr of hydraulic retention time. Total organic carbon removal efficiency was 97.1%. Ethylene glycol and terephthalic acid in the wastewater were completely degraded during 32 hr of hydraulic retention time.e.

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Design of Tube/Pipe Straightener for Aluminum 7001 Pipes with CAD and CAE Methods (CAD/CAE를 이용한 알루미늄 7001 소재 파이프의 교정을 위한 롤러교정기의 설계)

  • Lee, H.W.;Huh, H.;Heo, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.25-28
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    • 2002
  • This paper is concerned with the design of roller profiles in tube/pipe straightener with both methods of Computer Aided Design and Computer Aided Engineering. Design analysis is carried out from two point of view. The one is the research in the minimization of tube pitch which was very important factor in levelling process. In order to minimize tube pitch, profiles of the roller were calculated so that the contact region between roller and tube was maximized. The other is determination of an optimum amount of intermesh for the proper progress without a jam in levelling process. Generally the jamming trouble was casued by excessive amount of intermesh in levelling process. The optimum amount of intermesh was determined through the finite element analysis.

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Development of Rapid Heat Ablation process Using Rotary Hot tool (회전 열공구를 이용한 쾌속 열용삭 공정 개발에 관한 연구)

  • Kim H.C.;Park S.H.;Yang D.Y.;Park S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.224-230
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    • 2005
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. This paper introduces a new rapid manufacturing process called Rapid Heat Ablation process (RHA) using the rotary hot tool to overcome limitations of traditional machining process. The rotary hot tool to satisfy requirements of RHA process is designed and produced. In order to examine relationships between kerfwidth and process parameters such as heat input, speed of tool and speed of revolution, experiments were carried out. In addition, relationship between the kerfwidth and the effective heat input was obtained. Based on the experimental results, double-curved shape was ablated to show the validity of proposed process. In the procedure, the rough cut and fine cut were performed according to the conditions of process parameters without tool change process. The practicality and effectiveness of the proposed process have been verified through ablation of three-dimensional shape.

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Process Risk Assessment for a Batch Condensation Reaction of Polyester Resin using K-PSR Technique (K-PSR 기법을 활용한 회분식 폴리에스터 축합반응에서의 공정 위험성 평가 연구)

  • Park, Kyung-Min;Lee, Dong-Kyu;Lee, Haakil;Lee, Joon-Man;Ahn, Won-Sool
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.3
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    • pp.35-42
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    • 2019
  • Risk assessment and analysis for a medium-to-small sized chemical plant that manufactures a polyester resin by the process of batch-type condensation reaction was conducted using K-PSR technique which is one of the risk assessment methods used to implement the Process Safety Management System (PSM). K-PSR is a risk assessment technique developed by KOSHA to compensate for difficulties caused by the lack of infrastructure of medium-to-small sized chemical plants in the re-evaluation. To apply the K-PSR technique, the entire process of a selected chemical palnt was classified in two review sections, i.e., the condensation reaction process and the dilution/filtration process, and the potential risks of the process about these review sections were identified and classified based on the four guide-words (release, fire.explosion, process trouble, and injury). As the results of the research, refer to recommend of risk rating has been confirmed that non-destructive testing of old facilities and the preparation of LOTO procedures for the electrical equipments are necessary as specific measures to prevent the risk of release and fire.explosion. It was also shown that pressure gauges and thermometers should be installed on the hot-oil supply piping to minimize the process trouble, and exhausting hood should be installed to prevent potential injury.