• Title/Summary/Keyword: Process Stability and Capability Index

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Development of a New Index to Assess the Process Stability (공정 안정성 평가를 위한 새로운 척도 지수 계발)

  • Kim, Jeongbae;Yun, Won Young;Seo, Sun-Keun
    • Journal of Korean Society for Quality Management
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    • v.50 no.3
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    • pp.473-490
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    • 2022
  • Purpose: The purpose of this study is to propose a new useful suggestion to monitor the stability of process by developing a stability ratio or index related to investigating how well the process is controlled or operated to the specified target. Methods: The proposed method to monitor the stability of process is building up a new measure index which is making up for the weakness of the existing index in terms of short or long term period of production. This new index is a combined one considering both stability and capability of process to the specification limits. We suppose that both process mean and process variation(or deviation) are changing on time period. Results: The results of this study are as follows: regarding the stability of process as well as capability of process, it was shown that two indices, called SI(stability index) and PI(performance index), can be expressed in two-dimensional X-Y graph simultaneously. This graph is categorized as 4 separated partitions, which are characterized by its numerical value intervals of SI and PI which are evaluated by test statistics. Conclusion: The new revised index is more robust than the existing one in investigating the stability of process in terms of short and long period of production, even in case both process mean and variation are changing.

A Study on the Development of Evaluation Method for the Output Characteristics of Welding Machine by 6$\sigma$ (6$\sigma$에 의한 용접기 출력특성의 평가기법 개발에 관한 연구)

  • 조상명;윤훈성
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.26-32
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    • 2003
  • Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

The Precipitation Climate of South Korea and the Dichotomous Categorical Verification Indices (남한 강수 기후와 이분 범주 예보 검증 지수)

  • Lim, Gyu-Ho
    • Atmosphere
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    • v.29 no.5
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    • pp.615-626
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    • 2019
  • To find any effects of precipitation climate on the forecast verification methods, we processed the hourly records of precipitation over South Korea. We examined their relationship between the climate and the methods of verification. Precipitation is an intermittent process in South Korea, generally less than an hour or so. Percentile ratio of precipitation period against the entire period of the records is only 14% in the hourly amounts of precipitation. The value of the forecast verification indices heavily depends on the climate of rainfall. The direct comparison of the index values might force us to have a mistaken appraisal on the level of the forecast capability of a weather forecast center. The size of the samples for verification is not crucial as long as it is large enough to satisfy statistical stability. Our conclusion is still temporal rather than conclusive. We may need the amount of precipitation per minute for the confirmation of the present results.

Development of Performance Indices for Agro-food Distribution Corporations Based on the AHP Method (AHP기법을 이용한 농식품 유통법인 경영진단지표 개발)

  • Kim, Dong-Hwan;Hyun, Jong-Ki
    • Journal of Distribution Science
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    • v.15 no.12
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    • pp.95-102
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    • 2017
  • Purpose - This study aims to develop diagnostic indices for managerial performance of agro-food distribution corporations. In particular, weights of diagnostic indices were estimated using the AHP method. Management diagnosis on agro-food distribution corporations is expected to increase their competitiveness in the domestic market as well as in international markets. Research design, data, and methodology - It develops weights or importance of the diagnostic indices based upon the survey of 21 experts in food distribution management. The survey was carried out using e-mail. Management diagnostic indices were developed based upon four BSC(Balanced Scorecard) perspectives of finance, learning/growth/leadership, customer, and internal process/technology. Results - Diagnostic indices on financial perspective consist on profitability, productivity, growth, stability and activity. Learning and leadership perspective indices consist of management will, CEO leadership, level of learning, innovation, and level of management information system. Customer perspective indices are branding, customer and channel management and internal process/technology indices consist of fourteen sub-indices representing technologies, efficiency, and dynamics. It was estimated that the weight of financial perspective index was 0.3, internal process/technology perspective index 0.248, customer category index 0.247, and learning, growth and leadership perspective index 0.205. This study also estimates weights of sub-indices for managerial diagnosis by four different perspectives. Estimated weight of profitability (0.085) is the greatest among financial perspective indices, followed by stability (0.072), growth (0.053), productivity (0.051), and activity (0.038). While estimated weights of leadership, capability, and information indices are 0.100, 0.061, and 0.044 respectively, weights of marketing, customer management, and quality and service indices are 0.104, 0.093, and 0.051, respectively. Among internal process/technology perspective, estimated weights of efficiency, technology, and innovation indices are 0.106, 0.088, and 0.054, respectively. Conclusions - The diagnostic indices for managerial performance of agro-food distribution corporations would be utilized by agro-food distribution corporations themselves, extension service institutions, and consultants. It is also expected that central and local governments use diagnostic indices developed in this study for the purpose of evaluating the effects of governmental support programs for agro-food distribution corporations. Futhermore researchers and consultants would modify diagnostic indices developed in this study, reflecting characteristics and situation of types of agro-food distribution corporations.

A Study on the Universal Outer Diameter Measurement Module using LVDT (LVDT를 이용한 범용 외경측정 모듈에 관한 연구)

  • Lee, Neung-Gu;Kwac, Lee-Ku;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.100-106
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    • 2017
  • A universal outer diameter measurement module was developed using a linear variable differential transformer (LVDT). This outer diameter measurement module enables simultaneous measurement of outer diameter, displacement, and perpendicularity of bench-type high-precision products by combining analogue and digital measurement principles with mechanically precise and fine adjustment functions. The developed module showed a performance of 0.001mm in measurement resolution, 0.001mm in measurement accuracy, reference surface abrasion lower than Ra 0.1864, and measurement stability of 0.002mm. Therefore, we have acquired domestic measurement technology to improve productivity by securing technical competitiveness for universal diameter measurement technology, lower production costs through import substitution, and increased quality of products with more precise measurement technology. Furthermore, a substitution effect is expected for expensive import measurement system equipment used in production, research, and inspection sites in industries that produce precision processing products such as automobile and machine components.