• Title/Summary/Keyword: Process Specifications

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Manufacturing Process Design of Aluminum Alloy Bolt (알루미늄 합금 볼트의 제조 공정 설계)

  • Kim, Ji-Hwan;Chae, Soo-Won;Han, Seung-Sang;Son, Yo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.63-68
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    • 2010
  • The use of aluminum alloy parts in the automotive industry has been increasing recently due to its low weight compared with steel to improve fuel efficiency. Companies in the auto parts' manufacturing sector are expected to meet the government's strict environmental regulations. In this study, manufacturing process of aluminum alloy bolt has been designed from forming to heat treatment. Bolt forming process is composed of cold forging for body and rolling for thread. In this study only cold forging process is considered by employing the finite element method. In the cold forging process, preform shape was designed and damage value was considered for die design. Two steps of forging process has been developed by the simulation and a prototype was manugactured accordingly. As a final process, solution heat treatment and aging process was employed. A final prototype was found to meet the required specifications of tensile strength and dimension.

Design Process of Robotic Cell and Layout Design Tool (로봇 셀 설계절차와 레이아웃 작업 지원 도구)

  • Guk, Geum-Hwan;Park, Jun-Mo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1379-1389
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    • 2000
  • In this study, a design process of robotic cell is presented. This paper focuses only on the automation of workpiece handling with robot. The presented design process enables us to analyze effectiv ely the original production system and to redesign it as an optimum production system with robots. An original production system is analyzed with respect to its economical and technological requirements for automation. If automation of the given production system is feasible, the conceptual design for automation is firstly derived. Next, the detail design is derived for the optimum conceptual design. Finally, an optimum system solution is determined after the economical and technical evaluation of all the derived detail designs. The all specifications of each element of the redesigned production system and its layout are determined at the detail design phase. This paper shows a low cost supporting tool for layout design of robotic cell with SCARA type robots.

Controller Design for Web Winding Process (웹재료의 와인딩 공정을 위한 제어기 설계)

  • 박기홍;허승진
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.99-107
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    • 2003
  • In a winding process, important control specifications include regulation of web tension and velocity. In this research, an adaptive controller has been developed for controlling web tension and velocity in winding processes. For the controller design, the linear quadratic regulator theory has been adopted and a gain-scheduling scheme has been incorporated. A prototype winding system has been constructed, and the controller has been implemented in a real-time PC-based environment. The performance of the closed loop system has been evaluated via simulation and experiments, and it was observed that both the web tension and velocity could be regulated within a small tolerance.

Manufacture of Vanadium pentoxide and nickel sulfate from heavy oil fly ash

  • Park, Gyeong-Ho
    • Resources Recycling
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    • v.2 no.4
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    • pp.23-26
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    • 1993
  • This work is carried out to develop the recovery process of vanadium as vanadium pentoxide and nickel as nickel sulphate from the leaching solution of heavy oil fly ash. First, sodium chlorate solution was added to the leaching solution to oxidize vanadium ions. With adjusting pH of the solution and heating, vanadium ions(V) is hydrated and precipitated as red cake of $V_2O_5$ from the solution. After recovering vanadium, nickel is recovered as ammonium nickel sulfate with crystallization process. From this nickel salt, nickel sulfate which meets the specifications for the electroplating industry can be produced economically. More than 85% of vana-dium and nickel in the fly ash are recovered in this process.

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Inspection of Composite Working Implement of Tractor using 3D Scanning and Reverse Design (3차원스캐닝과 역설계를 이용한 트랙터 복합작업기 치수 검사)

  • Lee, Choong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.45-53
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    • 2017
  • Disc harrow-type composite working implements of tractors are able to work almost 15km/hr. Soil reversing and plowing of agricultural fields are thereby faster than the existing rotavator speed of 2.5 km/h. In Korea, its supply process is being delayed because of the traditional tillage method of rotavator plowing operations. To develop products suitable for the domestic environment, an analysis and inspection was performed on the products of advanced specifications. 3D modeling was performed on main parts and frames using 3D scanner.

Modeling and Validation of Semantic Constraints for ebXML Business Process Specifications (ebXML 비즈니스 프로세스 명세를 위한 의미 제약의 모델링과 검증)

  • Kim, Jong-Woo;Kim, Hyoung-Do
    • Asia pacific journal of information systems
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    • v.14 no.1
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    • pp.79-100
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    • 2004
  • As a part of ebXML(Electronic Business using eXtensible Markup Language) framework, BPSS(Business Process Specification Schema) has been provided to support the direct specification of the set of elements required to configure a runtime system in order to execute a set of ebXML business transactions. The BPS,' is available in two stand-alone representations, a UML version and an XML version. Due to the limitations of UML notations and XML syntax, however, current ebXML BPSS specification fails to specify formal semantic constraints completely. In this study, we propose a constraint classification scheme for the BPSS specification and describe how to formally represent those semantic constraints using OCL(Object Constraint Language). As a way to validate p Business Process Specification(BPS) with the formal semantic constraints, we suggest a rule-based approach to represent the formal constraints and demonstrate its detailed mechanism for applying the rule-based constraints to the BPS with a prototype implementation.

Heuristic Process Capability Indices Using Distribution-decomposition Methods (분포분할법을 이용한 휴리스틱 공정능력지수의 비교 분석)

  • Chang, Youngsoon
    • Journal of Korean Society for Quality Management
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    • v.41 no.2
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    • pp.233-248
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    • 2013
  • Purpose: This study develops heuristic process capability indices (PCIs) using distribution-decomposition methods and evaluates the performances. The heuristic methods decompose the variation of a quality characteristic into upper and lower deviations and adjust the value of the PCIs using decomposed deviations in accordance with the skewness. The weighted variance(WV), new WV(NWV), scaled WV(SWV), and weighted standard deviation(WSD) methods are considered. Methods: The performances of the heuristic PCIs are investigated under the varied situations such as various skewed distributions, sample sizes, and specifications. Results: WV PCI is the best under the normal populations, WSD and SWV PCIs are the best under the low skewed populations, NWV PCI is the best under the moderate and high skewed populations. Conclusion: Comprehensive analysis shows that the NWV method is most adequate for a practical use.

Design of the Program for Determining Setup Conditions in Pulley Manufacturing Process (풀리 제조공정의 셋업조건 결정을 위한 프로그램 설계)

  • Oh B.H.;Baek J.Y.;Lee G.B.;Kim B.H.;Jang J.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.637-638
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    • 2006
  • V-belt pulleys play a key role in driving cooling pump, oil pump, air-conditioner and so on by using an engine power. Precision deep drawing is one of the main processes for manufacturing the pulleys. Operation variables of the deep drawing equipment, called the setup parameter, must be re-determined whenever the specifications of pulley to be produced are changed. The defect rates during a setup of equipment and the working hours needed for the setup are almost dependent on workers' know-how. This study designs the program for easily determining setup conditions in pulley manufacturing process.

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Mathematical Modelling and Simulation of CO2 Removal from Natural Gas Using Hollow Fibre Membrane Modules

  • Gu, Boram
    • Korean Chemical Engineering Research
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    • v.60 no.1
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    • pp.51-61
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    • 2022
  • Gas separation via hollow fibre membrane modules (HFMM) is deemed to be a promising technology for natural gas sweetening, particularly for lowering the level of carbon dioxide (CO2) in natural gas, which can cause various problems during transportation and process operation. Separation performance via HFMM is affected by membrane properties, module specifications and operating conditions. In this study, a mathematical model for HFMM is developed, which can be used to assess the effects of the aforementioned variables on separation performance. Appropriate boundary conditions are imposed to resolve steady-state values of permeate variables and incorporated in the model equations via an iterative numerical procedure. The developed model is proven to be reliable via model validation against experimental data in the literature. Also, the model is capable of capturing axial variations of process variables as well as predicting key performance indicators. It can be extended to simulate a large-scale plant and identify an optimal process design and operating conditions for improved separation efficiency and reduced cost.

Current status of the low-to-medium speed Urban Maglev Systems (중.저속형 도시형 자기부상열차 개발 현황)

  • Kim, Dong-Sung;Back, Su-Hyun;Jeong, Jin-Cheol;Kim, Bong-Seop;Park, Doh-Young;Park, Seong-Whan
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1049-1058
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    • 2011
  • Current status of the low-to-medium speed Urban MagLev Systems were studied, for Korean UTM(Urban Transit Maglev), Japanese HSST(High Speed Surface Transport) and Chinese CMS(Chinese Maglev System). Mainly, process of development, testing facilities, specifications of maglev systems and public service program were compared respectively.

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