• 제목/요약/키워드: Process Productivity

검색결과 2,543건 처리시간 0.029초

REBA 기법을 이용한 PET병 제조공정의 인간공학적 분석 (Ergonomic Analysis of Manufacturing Process for PET Bottle by REBA Technique)

  • 김화식;공병채;정선환;최성대
    • 한국산업융합학회 논문집
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    • 제12권4호
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    • pp.203-208
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    • 2009
  • Lacks of harmony of a person and machine according to productivity elevation pursuit is happened by enterprise common problem in Global competition age and productivity loss is caused being connected to worker's burden work. Burden work in PET bottle production Process which are arrangement, Packing, interior inspection is analyzed by Ergonomic analysis technique. REBA estimation point(10~11 points) means the high step of hazard on worker's burden. It is immediately required the improvement on the process. This thesis show you the improving methods like package, examination justice.

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시뮬레이션 기법 기반 공정계획 수립을 위한 데이터베이스 구축 방법론 (Database establishment method for process scheduling by means of simulation)

  • 고용호;노재윤;키앙;신도형;한승우
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.69-70
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    • 2022
  • The domestic process planning generally relies on calculations based on the construction-standard-production-rate. This method requires trial and error practice during the construction phase to deduce the optimized equipment combination for time and cost. Trial and error during construction can lead to cost overruns and schedule delays. Accordingly, this paper suggests an advanced method for establishing a productivity database based on combinations of equipment and also considering site conditions in order to reduce the timely effort for deducing the optimized equipment combination. For this purpose DES (Discrete Event Simulation) model was developed based on the information provided in the construction-standard-production-rate.

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Monitor Backcover의 사이클 타임 단축에 관한 연구 (A Study on The Reduction of Cycle Time in Injection Molding Process of The Monitor Backcover)

  • 윤경환;김주권
    • 소성∙가공
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    • 제14권4호
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    • pp.368-374
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    • 2005
  • In the present study we used a diagrammatic analysis of 6 sigma quality control and Taguchi method for injection molding of monitor back-cover, evaluated the influence on the cycle time with part design, mold design, molding process and standardization activity involving design and molding, adopted analysis of sensitivity and effective factors of the part design and molding process conditions for productivity, identified main design molding factors. The contributing factors for the final cycle time could be enumerated as follows; the thickness of hot spot, main nominal part thickness, coolant inlet temperature, melt temperature and cooling line layout, etc.. As a first step, all the critical factors of design process applied to the current monitor housing were investigated through 6 sigma process. Thereafter, the optimal and better critical factors found in the first step were applied to new product design to prove that our process was correct. The Moldflow was used for injection molding simulation, and Minitab software for the statistical analysis, respectively. Finally, the productivity of new design was increased about 33 percents for our specific case.

필릿 용접 구조물의 용접 최적화률 위한 실험적 연구 (A Experiment Study for Welding Optimization of fillet Welded Structure)

  • 김일수;나현호;김지선;이지혜
    • 한국정밀공학회지
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    • 제28권9호
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    • pp.1054-1061
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    • 2011
  • GMA welding process is a production process to improve productivity for the provision of higher quality of material, These includs numerous process variables that could affect welding quality, productivity and cost savings. Recently, the welding part of construction equipment had frequent failure of major components in the welding part of each subsidiary material due to shock which is very poor according to the welding part. Therefore, the implementation of sound welding procedure is the most decisive factor for the reliability of construction machinery. The data generated through experimens conducted in this study has validated its effectiveness for the optimization of bead geometry and process variables is presented. The criteria to control the process parameters, to achieve a healthy bead geometry. This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process.

광 페룰 에폭시 자동주입 시스템 설계 및 성능시험에 관한 연구 (A Study on the Design and Performance Test of Optical Ferrule Epoxy Injection System)

  • 곽이구
    • 한국공작기계학회논문집
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    • 제17권6호
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    • pp.118-123
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    • 2008
  • Weakness process can be called ferrule array and epoxy filling process at connector manufacturing process, and a lot of problems happen as think as general manufacturing process at early investment. Wished to improve this and working environment mend of worker on childhood(planning phase) and problem that is happened at done ferrule array and epoxy injection by emphasis target. By ferrule sorting and Improvement of epoxy filling process, bring authoritativeness elevation of product by fraction defective decrease of product by sized work along with productivity elevation. On the other hand, working jigs are various in characteristics of optical connector manufacturing line. There have been lots of restriction in practice because the applicability of this system is only for single type model though the network should be smooth between lines. Thus, it is not only needed the recognition of necessity in industrial line but also the development of automation system arraying ferrule and filling epoxy in the manufacturing process. It is found that the present system development enhances productivity fairly and prevents industrial disaster in the optical connector manufacturing system.

Development of Process and Equipment for Roll-to-Roll convergence printing technology

  • 김동수;배성우;김충환
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2010년도 춘계학술발표대회
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    • pp.19.1-19.1
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    • 2010
  • The process of manufacturing printed electronics using printing technology is attracting attention because its process cost is lower than that of the conventional semiconductor process. This technology, which offers both a lower cost and higher productivity, can be applied in the production of organic TFT (thin film transistor), solar cell, RFID(radio frequency identification) tag, printed battery, E-paper, touch screen panel, black matrix for LCD(liquid crystal display), flexible display, and so forth. In general, in order to implement printed electronics, narrow width and gap printing, registration of multi-layer printing by several printing units, and printing accuracy of under $20\;{\mu}m$ are all required. These electronic products require high precision to the degree of tens of microns - in a large area with flexible material, and mass productivity at low cost. As such, the roll-to-roll printing process is attracting attention as a mass production system for these printed electronic devices. For the commercialization of this process, two basic electronic ink technologies, such as conductive ink and polymers, and printing equipment have to be developed. Therefore, this paper addressed basis design and test to develop fine patterning equipment employing the roll-to-roll printing equipment and electronic ink.

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CMMI의 형상관리를 적용한 데이터웨어하우스 개발 프로세스의 개선 (Improvement of Datawarehouse Development Process by Applying the Configuration Management of CMMI)

  • 박종모;조경산
    • 정보처리학회논문지D
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    • 제13D권4호
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    • pp.625-632
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    • 2006
  • 운영 서버의 데이터에서 다양한 분석 정보를 추출하여 저장하는 의사결정지원시스템인 데이터웨어하우스는 데이터의 품질과 대용량의 데이터를 처리하기 위한 처리 시간이 매우 중요하다. 따라서 데이터의 품질 안정화와 생산성 향상을 위해 개발 프로세스를 표준화하고 개선할 필요가 있다. 본 연구에서는 소프트웨어 프로세스 향상모델인 CMMI의 형상관리를 적용하여 개선된 데이터웨어하우스 개발 프로세스를 제안한다. 또한 개선된 개발 프로세스를 평가하기 위해 프로세스 평가 척도를 제시하고, 기존의 개발 프로세스와 비교하여 본 연구의 제안이 처리시간 감소에 따른 비용의 절감과 생산성의 향상을 지원하고, 품질의 향상과 재작업비율을 개선시켰음을 보인다.

필릿용접 구조물의 용접조건 선정을 위한 실험적 연구 (A Experiment Study for Selection of Welding Condition of fillet Welded Structure)

  • 나현호;김일수;김지선;이지혜
    • Journal of Welding and Joining
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    • 제29권4호
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    • pp.41-47
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    • 2011
  • GMA welding process is a production process to improve productivity for the provision of higher welding quality of material. These includes numerous process variables that could affect welding quality, productivity and cost savings. Recently, the welding part of construction equipment had frequent failure of major components in the welding part of each subsidiary material due to shock which is very poor according to the welding part. Therefore, the implementation of sound welding procedure is the most decisive factor for the reliability of construction machinery. The data generated through experiments conducted in this study has validated its effectiveness for the optimization of bead geometry and process variables is presented. The criteria to control the process parameters, to achieve a good bead geometry. This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process.

자동차 부품 프레스공정의 생산시스템 구축 (Construction of Production System for The Automotive Components at Press processes)

  • 손재율
    • 한국기계가공학회지
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    • 제8권3호
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    • pp.54-61
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    • 2009
  • General manufacturing process of the manufacturing time and manufacturing process problems have a problem. In the past, in the manufacturing process the data by hand has been. Therefore, the production performance management information, and materials input, output information, equipment information of the failure of the management problems emerged. Through this research, improvements in real-time production information to collect distribution and overall productivity will increase the efficiency of the system. the production process to improve the quality of management, efficient production methods are presented. is a stable quality control. POP system The new building should be. This is the executive or administrative decisions support. It increases productivity, efficiency, and reduce production costs, increase product reliability. This will increase the company's reputation. This increases the competitiveness of enterprises. POP system toward the future with the new destroyer to prepare for our company. Collectively POP system build this research improves the reliability of the product. Improves the quality of customer service. The expansion of product sales is. increase the competitiveness of enterprises. companies should prepare for the future of the business.

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디지털 생산을 기반으로 한 조선 소조립 공정 모델링 및 시뮬레이션 (Digital Manufacturing based Modeling and Simulation of Production Process in Subassembly Lines at a Shipyard)

  • 이광국;신종계;우종훈;최양렬;이장현;김세환
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 2003년도 추계학술대회 및 정기총회
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    • pp.185-192
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    • 2003
  • Digital Manufacturing-based production could be very effective in shipbuilding in order to save costs and time, to increase safety for workers, and to prevent bottleneck processes in advance. Digital shipbuilding system, a simulation-based production tool, is being developed to achieve such aspects in Korea. To simulate material flow in a subassembly line at a shipyard, the product, process and resources was modeled for the subassembly process which consisted of several sub-processes such as tack welding, piece alignment, tack welding, and robot welding processes. The analysis and modeling were carried out by using the UML(Unified Modeling Language), an object-oriented modeling method as well as IDEF(Integration DEFinition), a functional modeling tool. Initially, the characteristics of the shop resources were analyzed using the shipyard data, and the layout of the subassembly line was designed with the resources. The production process modeling of the subassembly lines was performed using the discrete event simulation method. Using the constructed resource and process model, the productivity and efficiency of the line were investigated. The number of workers and the variations In the resource performance such as that of a new welding robot were examined to simulate the changes in productivity. The bottleneck process floated according to the performance of the new resources. The proposed model was viewed three-dimensionally in a digital environment so that interferences among objects and space allocations for the resources could be easily investigated

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