• Title/Summary/Keyword: Process Productivity

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A Study on in Ball End Mill Cutting Operation the Cutting characteristics (Ball End Mill 가공시 가동특성에 관한 연구)

  • 오영생
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.196-201
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    • 1997
  • The biggest challenge facing today's manufacturing industry is better quality and high productivit. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of today are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. The aim of this paper is to get a comprehensive understanding of its machinability properties and to investigate the relationship between cutting conditions and surface roughness for Ball End Mill cutting process so as to enhance its practical application.

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A Process Improvement of the SMPS Assembly Line Using Motion Study and Line Balancing Techniques (동작 연구 및 라인 발란싱을 활용한 SMPS 조립라인의 공정개선 사례)

  • Lee, Sang-Young;Hong, Sung-Hoon;Kim, Jin-Hwan
    • IE interfaces
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    • v.11 no.3
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    • pp.155-166
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    • 1998
  • The productivity and quality are most challenging problems facing all companies. This paper presents a process improvement of the SMPS(switching mode power supply) assembly line through elimination of unnecessary operations, a proper factory layout, motion study, and line balancing techniques. The proposed assembly line increases the productivity by 23.9%, and decrease the proportion of nonconforming items by 48.9%.

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A Study on Application Method of GT (GT기법의 적용항법에 대한 연구)

  • 이현용;이승우;강경식
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.139-153
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    • 2000
  • To develope a domestic machinery industry, international competition through reducing cost by increasing productivity is as important as evolving technology and increasing quality. In this study, we have studied in application of GT technology. GT is a skill that acquires high productivity using part's resemblance for multi part and small size production like mass production. We have classified group, such as design, layout and the others, to be applied systematically. The design group includes retrieval for drawings and study for GT design. The layout group includes GT layout, analysis of production process and study for composition method. And others include scheduling, standardization and standard process.

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A Study on Improvement of a Production System in Small and Medium Sized Shoes Companies using Simulation (시뮬레이션을 이용한 중소 신발생산기업의 생산시스템 개선방안 연구)

  • Lee, Kyung-Keun;Yun, Won-Young;Moon, Il-Kyeong;Cho, Hyung-Soo;Cha, Byung-Chul
    • IE interfaces
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    • v.18 no.1
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    • pp.35-43
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    • 2005
  • A production system in domestic shoes companies has difficulty in achieving automation and information because of insufficiency of flexibility and standardization. Particularly small and medium sized shoes companies producing by OEM have tendency to chase the given production schedule blindly without considering major factors that may affect the production. Therefore, the production schedules or the process conditions can not be optimally set and are extemporized by the experience in the past. These behaviors cause low productivity and financial loss. To maximize efficiency and productivity of the shoe-making process, we develop a simulation model based on a production system in small and medium sized shoes companies. The model has been developed using ARENA which has been demonstrated to be a powerful tool to simulate various manufacturing systems. Using the simulation model, we find out several problems for the production process, and then suggest several alternatives to improve the system.

Development of Automobile Windows Motor Cover by Thermoplastic Elastomer(TPE) (TPE를 적용한 자동차 윈도우 모터커버의 개발)

  • Cho, Young-Tae;Ko, Boum-Yong;Lee, Choong-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.847-851
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    • 2010
  • It was attempted to develop an auto part by over molding injection mold that produces precision products in high productivity with use of an eco-friendly TPE substitute material for NBR. NBR is currently used in motor gear cover, one of the key parts in motor module for auto doors. Gear cover is composed of plastics and rubber mostly today, which requires a two (2) step process for production using two presses of different types. A hot press is used at this time for forming the rubber, which has drawback of requiring a rather long forming time of 400 seconds for one forming process. Even though this difficulty is overcome by reducing production time through employment of multi-cavity molds, time for forming process must be shortened for improvement of the productivity eventually, and the existing method of insert injection for products that have been formed with plastic material must be outgrown. In this point of view, over molding injection using TPE has a big advantage. Forming time is shortened to 54 seconds, and working the two (2) processes in series by one (1) press could solve the durability problem caused by deflection of the plastics, not to mention shortening the process time. Enhancement of productivity by almost 80% and improvement in the accuracy of the product could thus be achieved.

Digital Manufacturing Based Productivity Evaluation According to the Change of Welding Robot Torches in Subassembly Lines of a Shipyard (조선 소조립 용접로봇토치 변경에 따른 디지털 생산 기반 생산성 향상방안 평가)

  • Lee K.K.;Kang H.J.;Kim S.H.;Park J.Y.;Shin J.G.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.3
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    • pp.210-216
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    • 2005
  • Digital manufacturing could be very effective in shipbuilding in order to estimate the process time, to improve the operation efficiency, and to prevent bottleneck processes in advance. The subassembly process having done research consists of piece arrangement, tack welding, robot welding, manual welding and so on. The robot welding of them was the focus of the simulation. The analysis and modeling were carried out by using UML (Unified Modeling Language) as well as $IDEF\phi$ (Integration DEFinition). The characteristics of the process resources were analyzed using the shipyard data, and the layout of the subassembly line was designed with the resources. Using the constructed resource and process model, the productivity and efficiency of changed robot welding stage were investigated. It was simulated how much the variations in the resource performance have influence on improvement of productivity. One of the important outputs in this simulation was the cycle time during a certain period's work. The cycle time prediction was also undertaken for the different torch and the different piece arrangement. The proposed model was established three-dimensionally in a digital environment so that interferences among objects and space allocations for the resources could be easily investigated.

Identification and Prioritization of the Driving Factors of Labor Productivity in the Melli Bank: Iranian Scenario

  • Bahrami, Mostafa;Salehi, Mahdi;Akbarzadeh, Mohsen;Morsali, Alireza
    • The Journal of Industrial Distribution & Business
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    • v.4 no.1
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    • pp.5-10
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    • 2013
  • Purpose - Labor productivity is extremely important to the profitability and competitive advantage of organizations that provide services to customers, such as banks. This study investigates the factors driving labor productivity in Iran's Melli Bank. Research design, data, methodology - Five managerial, psychosocial, cultural, and individual factors are identified and their relative importance for labor productivity prioritized using AHP. The required data are then collected through a questionnaire designed for a pairwise comparison of the driving factors of labor productivity and their subcategories. Results - The study outcomes reveal that the managerial and individual factors are the most important. Specifically, the most important factors in increasing labor productivity in the branches of Melli Bank are having a competent supervisor, promotion opportunities, fair working conditions, conscientiousness, the right tools, and a correspondence between skills and work. Conclusions - Implementing AHP using Expert Choice software revealed that, among the driving factors of labor productivity (i.e., managerial, psychosocial, cultural, environmental, and personal), managerial factors were considered the most important by the respondents.

An Analysis of Vietnamese Bank Productivity Change in the Time of Restructuring

  • TO, Tha Hien;LE, Phuong Thanh
    • The Journal of Asian Finance, Economics and Business
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    • v.7 no.11
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    • pp.779-788
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    • 2020
  • Commercial banks play an important role as the main source of funding in the transition process of Vietnam as a market economy. As a result, enhancing the efficiency and productivity of Vietnamese banks can decrease the lending cost for individuals and enterprises. This study is to measure and analyze the productivity change of Vietnamese banking system in different ownership cohorts and sources of this change during the period of restructuring (2011-2019). The Hicks-Moorsteen total factor productivity index is utilised to measure the productivity change and to identify the sources of this change. For an empirical analysis, the data of 28 Vietnamese commercial banks from 2011 to 2018 is collected from their financial statements including balance sheets and income statements. The results show an increase of Vietnamese bank productivity due to the technological progress. While foreign and joint-venture banks are the most advanced cohort, state-owned banks have the lowest rate of productivity growth. The restructuring program negatively impacts scale efficiency and this measure attributes to a decline in the overall efficiency of the banks. We also found that state-owned commercial banks are the most efficient group in the sense that they can achieve the maximal level of revenue from a given amount of expense.

A Study on Management System for Improving of Equipment Productivity in Injection Machining Process (사출가공공정에서 설비생산성 향상을 위한 관리체계에 대한 연구)

  • Park, Jun-Byung;Bae, Young-Ju
    • Journal of the Korea Safety Management & Science
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    • v.19 no.1
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    • pp.219-226
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    • 2017
  • This study investigates application cases of facility management system model for enhancing facility productivity of industry filed around medium and small facility processing companies and finds the inefficiency of the existing management model. Following items are researched to seek out methods and measures to maximize facility productivity through empirical analysis by exploring and establishing a new management model. First, the empirical analysis, it is found that the overall equipment efficiency index used for facility productivity management in the companies has a difficulty being used as the index for it in actual medium-small processing companies. Second, a new facility management system model applying standard cycle time is suggested among facility management index system to measure facility productivity. Third, the empirical analysis is used to verify that developed facility management system model is a useful method to manage the facility productivity by applying the model to actual medium-small processing companies. Finally, it is necessary to implement comparison analysis on whether actual productivity enhancement induces a distinctly different result by using a new facility management index system model to be inhibited in this study.

The Development of a Construction Productivity Prediction Model Based on Data Mining (데이터 마이닝 기반의 건설 생산성 예측 모델 개발)

  • Woo, Gi-Beom;Ahn, Jy-Sung;Oh, Se-Wook;Kim, Young-Suk
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.813-818
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    • 2007
  • Construction productivity is a key factor for efficiency evaluation of construction work process, project performance measurement, and basic data of work plan in construction industry. However, although construction productivity is important in construction industry, gathering methodology and analyzing methodology of productivity data are not well-organized therefore productivity data is not utilized in the construction industry The purpose of this study is to develop productivity prediction system using data mining technology based on activities and to suggest frameworks about productivity data collection, accumulation.

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